-
E-mail
583392650@qq.com
-
Phone
13862960508
-
Address
No. 155 Gongmao Road, Haimen City, Jiangsu Province
Nantong Bolang Machinery Technology Co., Ltd
Fully automatic syrup filling machine: how to achieve precise filling? Principle and Structure Explanation
Date: 2025-10-25Read: 30
The fully automatic syrup filling machine is designed specifically for viscous and foaming liquid media such as syrup and honey. Through the coordination of mechanical and electrical control systems, it completes the full process automation operation from empty bottle transportation to filling completion, which can avoid manual filling errors and reduce syrup contact pollution. It is widely used in the production of oral liquid syrup, food seasoning syrup and other products. Understanding its working principle and structural composition is the foundation for standardized operation and daily maintenance.
1、 Working principle of fully automatic syrup filling machine
1. Preliminary preparation and material transportation
Syrup is injected into the storage tank of the equipment through a conveying pump. The mixing device inside the storage tank operates to prevent sedimentation, and the heating or insulation module maintains the appropriate flow temperature of the syrup; Empty bottles are transported by conveyor belt to the equipment entrance, and the bottle sorting wheel is orderly separated to avoid congestion.
2. Bottle positioning and filling operation
The positioning system identifies the position of the bottle body through photoelectric sensors and drives the mechanism to fix the bottle under the filling head; The quantitative control system controls the output through a plunger pump or flow meter according to preset parameters, and the filling head slowly descends close to the bottle mouth to inject material. The anti drip device prevents residual syrup from dripping.
3. Transport and connection after filling
After the filling is completed, the pushing mechanism sends the bottles to the conveyor belt and transports them to the subsequent process; The equipment detection module will randomly check the filling volume, and when there is a deviation, the electronic control system will automatically adjust the quantitative parameters to ensure subsequent accuracy.
2、 The main structural components of a fully automatic syrup filling machine
1. Material storage and transportation system
It includes storage tanks, conveying pumps, mixing devices, and temperature control modules, with the core function of providing stable supply of syrup that meets filling requirements.
2. Bottle body conveying and positioning system
Composed of conveyor belt, bottle wheel, photoelectric sensor and positioning fixture, it ensures precise docking of empty bottles in the filling process.
3. Quantitative filling system
Including quantitative execution components, filling heads, and lifting mechanisms, it is the core structure that determines the filling accuracy, and the quantitative parameters can be adjusted through the electronic control system.
4. Electric control and detection system
Using a touch screen as the operating interface, with a built-in PLC control system to coordinate the actions of various components; The detection module includes weight or liquid level detection components, which automatically alarm or adjust in case of deviation to ensure production stability.
5. Cleaning system
Equipped with CIP cleaning interface, it can connect cleaning solution to circulate and clean the storage tank, conveying pipeline, and filling head; The components in contact with syrup are detachable for regular cleaning, meeting the hygiene requirements in the food and pharmaceutical fields.