Syrup filling production lineIt is an efficient, precise, reliable, and environmentally friendly production equipment widely used in industries such as food, pharmaceuticals, and cosmetics. Its components and functional characteristics make the production process of syrup more automated, hygienic, and efficient, meeting the market's demand for high-quality syrup.

　　syrupThe process flow of the filling production line is as follows:

1. Raw material processing and syrup preparation

After cleaning, juicing or crushing, the raw materials are dissolved by gradient heating (sucrose solution preheated from 60 ℃ to 85 ℃ vacuum degassing) or treated by enzymatic hydrolysis (fructose syrup saccharified at 55-60 ℃).

Through three-stage filtration (plate frame → diatomaceous earth → ceramic membrane), the sugar solution is made to have a light transmittance of ≥ 98% and a turbidity of<2NTU.

Four effect evaporation concentration to 75% concentration, with final effect control of 42 ° B é to prevent coking.

2. Preparation before filling

The syrup needs to be cooled to below 30 ℃, and the filling workshop must meet a cleanliness standard of 100000 level.

Containers (such as penicillin bottles) are cleaned by a bottle washing machine and sterilized in a tunnel oven before being transported to the filling area.

3. Core filling process

The bottle is positioned by a photoelectric sensor and driven by a servo motor to ensure that the alignment error of the filling head is ≤ 0.5mm.

Using plunger pump (low viscosity) or peristaltic pump (high viscosity) for quantitative filling, with an accuracy of ± 0.5%.

The hot filling process is maintained at 85 ℃± 2 ℃, and the bottle is immediately poured and sterilized for 30 seconds after filling.

Integrated online weighing system automatically eliminates defective products.

4. Post processing and quality control

Automatic capping ensures sealing, and some processes use nitrogen displacement technology.

The light inspection process eliminates non-conforming products through a visual inspection system.

Finished product testing includes 12 indicators such as microorganisms (total colony count<100 CFU/ml), color value, viscosity, etc.