-
E-mail
jingjintao@dodgen.cn
-
Phone
13795435854
-
Address
Room 1709, Building B, Taolin Global Plaza, Pudong New Area, Shanghai
Shanghai Donggeng Equipment Engineering Technology Co., Ltd
jingjintao@dodgen.cn
13795435854
Room 1709, Building B, Taolin Global Plaza, Pudong New Area, Shanghai
Introduction
The complex raw materials and numerous categories of fine chemical products pose challenges for the implementation of automated production due to the special characteristics of some materials.Provide for this purposeAutomated engineering integrating storage, transportation, metering, proportioning, mixing, and packaging of powder and liquid materialsAssist customers in creating greater value.
customer pain points
-The demand for the product is high, making it difficult to increase production capacity
-There are many types of materials with different characteristics
-The original system had a large amount of maintenance and frequent automation issues
System revenue
-Smooth and stable operation, high production capacity
-Capacity increase by 70% -120%
-Reduce manual intervention and have a high degree of automation
Degreaser, softener, fixing agent... Textile chemicals are crucial for the upgrading and value enhancement of textiles. Every brightly colored, soft and comfortable garment cannot do without the silent efforts of textile chemicals.
Faced with the increasing demand for products in the textile market, the client of this case urgently needs to increase production capacity and achieve more efficient production and operation while ensuring excellent product quality.Provided for this projectAutomated engineering integrating storage, transportation, metering, proportioning, mixing, and packaging of powder and liquid materialsCreate greater value for customers.
Customized solutions to production challenges
In this project,Most raw materials have strong moisture absorption and poor flowability, and some materials may even deliquescence in the airIt has become a major challenge in project design.
We have professional experimental analysis capabilities for powder, particle, and block material properties, as well as sample analysis big data reserves for pipeline diversion. We can make precise optimization designs for different materials according to specific projects. With the support of a professional team, the project was successfully applied from the experimental line to the mass production line, with smooth system operation and significantly improved production capacity.
The accuracy of the formula is related to the consistency of the production product, and the ingredients are the core part of this project. According to the customer's process and ingredient requirements, we can provide customers with automatic mixing, small material batching, weight loss feeding and other ingredient system designs.
Due to the variety of raw materials required and the large batch size of ingredients, this project adopts the research and development methodMulti component suction measuring scaleThe equipment only requires a single device to simultaneously measure the ingredients of multiple materials, automating and simplifying the tedious batching problem.
Multi component suction measuring scale
-Integrating suction, batching, metering, and conveying into one
-Up to 24 different powder and granule ingredients can be provided
-Accurate measurement: Independent negative pressure balance technology reduces the impact of negative pressure environment on weighing accuracy
-Economical and practical: Only one device is needed to meet the measurement needs of multiple materials, saving space and investment costs
-Strong adaptability: capable of handling the transportation and measurement of most powders and granules, with a wide range of applications
Automatic control full process traceability
Behind high-quality products, strict quality control of raw materials is indispensable.Whether it is main materials, small materials or liquid materials, the system can greatly reduce human errors and achieve data parameter collection and traceability of materials in the production process.
For example, in the feeding process, establishing raw material storage barcode identification (stack identification card) to achieve batch management of raw materials, laying the foundation for later process control and quality traceability.
The project has been running for two years, with a reasonable design layout and high degree of automation. The system adopts PLC+computer control management, which greatly meets production needs. On site formula management, data report management, plan management, material statistics, action chain and other functions are flexibly applied in the production process, greatly improving production efficiency.
Whether it is system adaptability, precision, or safety, relying on advanced material handling automation technology, it can meet the production needs of various fine chemical products and help customers achieve manufacturing upgrades