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E-mail
1925828743@qq.com
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Phone
13817778469
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Address
105 Nanzhangjing Road, Chengxiang Town Science and Technology Industrial Park, Taicang City, Suzhou (at the intersection with Shengjing Road)
Shanghai Shengguan Machinery Equipment Co., Ltd
Technical breakthrough of gel two-piece filling capping machine
Date: 2025-08-18Read: 7
In the field of medicine and daily chemicals, the filling accuracy and sealing efficiency of gel products directly affect product quality and market competitiveness. The gel two-piece filling capping machine (SGNJ-2 model) independently developed by Shanghai Shengguan Mechanical Equipment Co., Ltd. realizes the integration of high-precision filling and rapid capping through modular design and intelligent control. Its core advantages and structure are reflected in:
Technical advantage: dual guarantee of precision and stability
1. Intelligent filling system
Using servo drive and ceramic pump metering technology, precise filling within the range of 1-5g is achieved with an error rate of ≤± 3%. Through the automatic detection function of pipes (filling with pipes and skipping without pipes), material waste is avoided, and the qualified rate of finished products is increased to over 98%.
2. Modular cover design
The outer edge circular arc knife structure reduces the damage rate of the bottle body during high-speed capping, and is compatible with two-piece packaging of different specifications. The petal shaped tensioning mechanism can quickly adjust the opening size, and is suitable for various viscous materials such as ointment, cosmetics, gel, etc.
3. GMP compliance
The entire machine is made of 304 stainless steel material, and the contact parts meet pharmaceutical grade hygiene standards. It supports linkage with bottle washing machines, sterilization dryers, and other equipment to meet the needs of pharmaceutical companies' automated production lines.
Structural analysis: the underlying logic for efficient operation
1. Pneumatic control system: powered by 0.6MPa compressed air, it quickly responds to filling and capping actions through precision pneumatic components, adapting to flammable and explosive environments.
2. Human computer interaction interface: The PLC touch panel supports one click parameter setting, and the variable frequency speed regulation function allows for flexible adjustment of production efficiency within the range of 20-30 units/minute.
3. Fault self checking module: Built in intelligent alarm system, real-time monitoring of equipment operation status, maintenance efficiency increased by 40% compared to traditional equipment.