Fully automatic electronic counting machineIt is a high-precision automated counting device that integrates optical, mechanical, and electrical technologies, widely used in industries such as pharmaceuticals, food, chemical, and agriculture. It can quickly and accurately count and package granular materials such as tablets, capsules, pills, seeds, and small workpieces.
This equipment adopts an advanced vibration type multi-channel feeding system, which evenly flattens the material and transports it to the counting channel one by one through an electromagnetic vibrator, avoiding overlap or blockage. The core counting module is based on the principle of photoelectric effect, using infrared dynamic scanning sensors to capture the signal changes generated when materials pass through in real time, and processing the data through FPGA high-speed microprocessors to achieve high-precision counting with an error rate of ≤ 1 ‰, and a maximum counting speed of 4000 particles/minute.
Fully automatic electronic counting machineThe structural characteristics of the product are mainly reflected in its efficient, precise, and automated design to meet the needs of different industries for counting granular items. Here are some significant structural features:
1. Modular design
Flexible combination: Fully automatic electronic counting machines usually adopt modular design, and each functional module (such as feeding, counting, packaging, etc.) can work independently or be flexibly combined according to needs, making it easy to maintain and upgrade.
Easy to expand: Users can add or remove modules according to their actual needs, such as adding vibration feeding modules, visual inspection modules, etc., to adapt to different production needs.
2. High precision sensor
Photoelectric sensor: used to detect the passage of particles, with high accuracy, able to accurately identify the shape, size, and color of particles, avoiding false counting.
Infrared sensor: used to detect the material and transparency of particles, suitable for counting various types of particles.
3. Vibration feeding system
Uniform feeding: The particles are uniformly fed into the counting area through a vibration motor or pneumatic device, ensuring that each particle can be accurately counted.
Adjustable amplitude: The amplitude and frequency of the feeding system can be adjusted to accommodate particles of different sizes and weights.
4. High speed counting system
High speed processing: Using high-performance microprocessors and high-speed counting algorithms, it can complete the counting of a large number of particles in a very short time.
Anti interference design: The counting system has good anti-interference ability and can work stably in complex environments.
5. Packaging and Packaging Module
Automatic packaging: After counting, the particles can be automatically packaged into designated containers or bags with high precision and small errors.
Multiple packaging forms: Supports multiple packaging forms, such as bottled, bagged, boxed, etc., to meet the needs of different industries.
6. Human Computer Interaction Interface
Touch screen operation: Equipped with a touch screen operation interface, users can easily set parameters, view counting results, and device status.
Multi language support: Supports multiple languages, making it convenient for users from different regions to use.
7. Cleaning and maintenance
Easy to clean design: The surface of the equipment is smooth, easy to clean, and meets the hygiene requirements of industries such as food and medicine.
Detachable structure: Key components such as hoppers, conveyor belts, etc. can be disassembled for easy deep cleaning and replacement.
8. Security protection
Dustproof design: The equipment is equipped with dust-proof devices inside to prevent dust from entering and affecting counting accuracy.
Emergency stop button: Equipped with an emergency stop button, it can immediately stop the machine in case of abnormal situations, ensuring safe operation.
9. Data Storage and Management
Data recording: The device can record detailed data for each count, including counting time, particle quantity, packaging results, etc.
Data export: Supports exporting data to external devices (such as USB, network, etc.) for subsequent analysis and statistics.
10. Energy conservation and environmental protection
Low power design: adopting energy-saving motors and optimized circuit design to reduce energy consumption during equipment operation.
Environmentally friendly materials: The equipment casing and internal components are made of environmentally friendly materials that comply with international environmental standards.
11. Stability and durability
High strength materials: Key components are made of high-strength and corrosion-resistant materials to ensure the stability of the equipment during long-term operation.
Shock absorption design: The bottom of the equipment is equipped with a shock absorption device to reduce the impact of vibration on the equipment and extend its service life.
12. Compact structure
Space saving: Fully automatic electronic counting machines typically adopt a compact structural design, occupying a small area and suitable for use in limited spaces.
Easy to move: The bottom of the device is equipped with rollers or handling devices, making it easy to move and arrange between different production areas.