Fully automatic electronic counting machineIt is a high-precision automated counting device that integrates optical, mechanical, and electrical technologies, widely used in industries such as pharmaceuticals, food, chemical, and agriculture. It can quickly and accurately count and package granular materials such as tablets, capsules, pills, seeds, and small workpieces.
This equipment adopts an advanced vibration type multi-channel feeding system, which evenly flattens the material and transports it to the counting channel one by one through an electromagnetic vibrator, avoiding overlap or blockage. The core counting module is based on the principle of photoelectric effect, using infrared dynamic scanning sensors to capture the signal changes generated when materials pass through in real time, and processing the data through FPGA high-speed microprocessors to achieve high-precision counting with an error rate of ≤ 1 ‰, and a maximum counting speed of 4000 particles/minute.
Fully automatic electronic counting machineThe technical characteristics mainly include the following aspects:
1. High precision counting
Advanced sensor technology: using precision photoelectric sensors, infrared sensors, etc., can accurately identify the characteristics of items, such as shape, size, color, etc., thus achieving precise counting of items. For example, in drug counting, different sizes of pills or capsules can be accurately distinguished to avoid miscalculation.
Accurate counting algorithm: Combining high-speed microprocessors and complex counting algorithms, the signals collected by sensors are processed and analyzed quickly and accurately, further improving the accuracy of counting. Even in high-speed counting, it can ensure minimal error and meet the industry demand for high counting accuracy.
2. High speed counting
Efficient feeding system: Equipped with advanced vibration feeding devices or airflow conveying systems, it can quickly and evenly transport the items to be counted to the counting area, ensuring the continuity and efficiency of the counting process. For example, the vibration feeders of some fully automatic particle counting machines have been carefully designed and debugged to allow materials to enter the counting channel at the optimal speed and state.
Fast data processing capability: Based on high-performance microprocessors and optimized software programs, it can process and count a large number of counting signals in a short period of time, achieving fast counting. Compared to manual counting, its speed has been greatly improved, and it can complete the counting task of a large number of items in a short period of time, effectively improving production efficiency.
3. High degree of automation
Automatic feeding: Through automated feeding devices such as hoppers, conveyor belts, etc., the items to be counted can be automatically fed into the counting machine without the need for manual addition, reducing the complexity and labor intensity of manual operation.
Automatic counting and packaging: Once the equipment is started, the counting machine can automatically complete a series of operations such as counting, classification, and packaging. According to the preset parameters, items are accurately allocated to the corresponding containers or packaging without manual intervention, greatly improving work efficiency and production automation level.
Automatic fault diagnosis and alarm: Equipped with a comprehensive automatic fault diagnosis system, it can monitor the operating status of equipment in real time. When a fault occurs, it can promptly issue an alarm signal and display fault information, helping operators quickly locate and troubleshoot the fault, reducing equipment downtime.
4. Multifunctionality
Multiple counting modes: There are usually multiple counting modes to choose from, such as single count, multiple count, cumulative count, etc., which can be flexibly set according to different production needs and counting requirements. For example, in the process of drug packaging, it is possible to choose to count each bottle of drugs separately, or to count a batch of drugs cumulatively.
Adapt to different items and specifications: Able to count items of various shapes, sizes, and materials, such as round, square, triangular, and other shapes of pills, capsules, granules, etc. At the same time, by adjusting the parameters of the equipment and replacing some accessories, it can also adapt to counting different specifications of items, with strong universality and adaptability.
Data storage and management: It can store count data and related parameters for easy query, statistics, and analysis by operators. Some advanced counting machines also have data export functions, which can export counting data to computers or other external devices for further data processing and management.
5. Easy to operate
Humanized operating interface: Adopting a fully Chinese dynamic graphic display operating system, the operating interface is intuitive and easy to understand. Operators only need to perform simple touch or button operations to complete device settings, start, stop, and other operations. At the same time, the operation interface will also display information such as the running status and counting results of the device, making it convenient for operators to understand the device's situation at any time.
Convenient parameter setting: Various counting parameters, packaging parameters, etc. can be easily set and adjusted on the operating interface, without the need for professional technicians to perform complex programming and debugging. Operators can quickly adjust parameters according to actual production needs to meet different production requirements.
6. High reliability
High quality materials and components: In the manufacturing process of the equipment, high-quality materials and components are selected, such as stainless steel hoppers, wear-resistant conveyor belts, high-precision sensors, etc., to ensure the durability and stability of the equipment. These materials and components have good corrosion resistance, wear resistance, and high temperature resistance, and can adapt to various harsh working environments and long-term continuous operation.
Strict quality control: During the production process, strict quality control is carried out in accordance with the quality management system. From the procurement of raw materials, processing of components to the assembly and commissioning of equipment, every link undergoes strict inspection and testing to ensure that the quality and performance of the equipment meet the standard requirements.
7. Clean and hygienic
Sealed design: Components such as hoppers and conveying pipelines adopt sealed design, which can effectively prevent materials from being contaminated by the external environment during the counting process, and also avoid material leakage and waste, meeting the hygiene requirements of industries such as food and medicine.
Easy to clean structure: The structural design of the equipment is reasonable and easy to disassemble and clean. Operators can regularly clean and disinfect the equipment to ensure its hygiene and prevent cross contamination.