1、 Operating procedures
1. Pre startup inspection and preparation:
(1) Check if the V-belt is intact.
(2) Check if the rolling blade is intact.
(3) Clean according to the FGL6 capping machine cleaning procedure (SOPSC2018).
(4) Insert the aluminum cover into the cover rolling room.
2. Power on operation:
(1) Try turning on the device and check if it is running normally and if there are any abnormal noises.
(2) Turn on the power, and the infusion bottles enter the bottle sorting turntable through the conveyor belt. After sorting, they are put on the aluminum cap by the bottle feeding wheel and enter the left center wheel to compact the aluminum cap.
(3) When entering the right center wheel capping station, the top capping head on the capping head presses against the aluminum cap, and three rotating blades rotate at high speed, tightly pressing the aluminum cap together with the rubber cap and infusion bottle mouth. Finally, it passes through the bottle star wheel and enters the next process on the bottle transport track. When the position of the rolling blade is not correct, adjust the rolling blade up and down so that the distance between the rolling head and the top of the aluminum cover is 22 millimeters.
(4) When covering the aluminum cover, always remove the unqualified products and re cover them.
(5) Do not take medication bottles from the mouth of the rotating dental disc to avoid safety accidents.
3. End of capping, turn off the power and unplug the power plug.
4. The capping machine should be cleaned according to the FGL6 capping machine cleaning procedure (SOPSC2018).
2、 Cleaning procedures
1. Cleaning frequency:
(1) Clean once before and after production operation.
(2) Cleaning is necessary when changing varieties.
(3) Clean and disinfect at any time in special circumstances.
2. Cleaning tools: water bucket, cleaning basin, non shedding fiber mop, cleaning cloth, brush, scoop, rubber gloves, etc.
3. Cleaning agent: carved brand detergent.
4. Cleaning method:
(1) Cleaning before production operation:
a、 Wipe the workbench, doors, windows, and handles clean with a damp cleaning cloth.
b、 Clean the ground with a mop.
(2) Cleaning after production:
a、 Eliminate waste such as broken glass and production residues during production.
b、 The capping machine should be cleaned according to the FGL6 capping machine cleaning procedure (SOPSC2018).
c、 Use a cleaning cloth and detergent to wipe away water stains and dirt on the surfaces of doors, windows, and handles, and use a dry cleaning cloth to remove residual cleaning agents.
d、 Clean the floor with a damp mop.
e、 Use brushes and cleaning agents to scrub away dirt accumulation in various corners of the room, and wipe dry with a cleaning cloth.
f、 After QA inspection and clearance, sign and issue the "Clearance Certificate" on the batch production record.
(3) Cleaning effect evaluation: The daily test ground is clean, the covered room is tidy, and there are no visible stains or production residues.
(4) Cleaning and storage of cleaning tools: Clean the general production area cleaning tools according to the Cleaning Tool Cleaning Procedure (SOPSC0023) and store them in the designated location in the cleaning tool room.