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Shanghai Youpeng Machinery Technology Co., Ltd
Structural composition of diagnostic reagent filling machine
Date: 2025-04-17Read: 8
The structural composition of the diagnostic reagent filling machine can be divided into the following core modules:
1、 Container processing system
1. Automatic bottle sorting device
Using oscillators and conveyor belts to achieve automatic sorting and sorting of bottles, ensuring that containers enter the filling station in order.
Some models are equipped with a rotary table bottle feeding device, which improves positioning accuracy through servo module linkage.
2. Conveyor system
Composed of conveyor belts or chains, responsible for transporting empty bottles to the filling area and outputting finished products.
2、 Filling system
1. Filling institution
The core component is the peristaltic pump, which is controlled by PLC to achieve high-precision filling (with an error of ≤± 1%), and supports the detection function of filling with bottles and not filling without bottles.
Some equipment adopts a secondary filling process to improve the accuracy of reagent distribution.
2. Sensor module
The bottle detection sensor monitors the status of the workstation in real-time, triggering filling actions or shutdown protection.
3、 Sealing system
1. Cover and capping device
The electromagnetic vibration disc automatically sends the cover, and the three jaw robotic arm completes the capping operation. Some models integrate vacuum suction robotic arms to improve sealing stability.
Pre screw cap and constant torque screw cap technology ensure that the sealing strength meets GMP standards.
2. Outer cover pressing mechanism
The external cover device is linked with the filling process to achieve an integrated design of filling and sealing.
4、 Auxiliary function module
1. Labeling and coding device
The horizontal self-adhesive labeling machine or inkjet printer is integrated into the assembly line to complete the labeling of finished products.
2. Finished product output system
Automatically eject or collect the finished product after capping through a conveyor belt.
5、 Control system
PLC and servo system
PLC realizes full process automation control, including parameter setting, fault diagnosis, and linkage coordination; The servo system ensures action accuracy and operational stability.
structural characteristics
Compact: Modular design (such as combining filling and sealing) reduces equipment volume and facilitates operation and maintenance.
Compliance: The overall structure complies with GMP standards, and key components (such as screw cap torque control) meet sterile production requirements.
