Customer Profile

Enterprise type: Large bottled water production enterprise

Product specifications: 550ml x 24 bottles/box, 350ml x 12 bottles/box

Production line speed: 120 boxes/minute (high-speed line), 60 boxes/minute (standard line)

Annual production: approximately 120 million boxes

core pain point

Missing bottles and packaging issues:

Occasional leakage due to malfunction or mechanical wear of the packing machine (23 bottles/box)

Manual sampling (5 boxes sampled every half hour) has a high rate of missed inspections, with 15-20 customer complaints received per month

Fluctuations in filling volume:

The accuracy drift of the filling head leads to insufficient water volume per bottle (standard 550 ± 5ml)

The weight deviation of the whole box exceeds the allowable range (± 200g)

Production efficiency bottleneck:

Manual sampling requires shutdown, affecting the continuity of the production line

The training cycle for new employees is long, and the misjudgment rate is high

Data missing:

Unable to obtain continuous weight data for process analysis

Difficult to trace and locate quality issues

Automatic weighing scale for bottled mineral waterEquipment Technical Parameters

parameter itemSpecificationsdesign considerations

detection speed150 boxes/minute20% redundancy above the peak of the production line

detection accuracy± 10 gramsCan identify the weight difference of a single bottle of water

weighing range5-30kgCovering all product specifications

elimination methodpneumatic push rodResponse time<0.2 seconds

Protection levelIP65Adapt to humid environments

communication interfaceEthernet/IP, Modbus TCPSeamless integration with MES system