Customer: A large-scale integrated poultry processing enterprise that supplies raw materials to chain fast food, food processing plants, and wholesale markets.

Product: Divided chicken wings (chicken wings).

Core challenge:

Manual sorting has low efficiency and high cost: Traditionally, workers need to sort chicken wings into different grades (such as L, M, S) based on their hand feel or simple tools, which is slow (about 60 pieces/minute/person), labor-intensive, difficult to recruit, and subjectively inconsistent sorting standards.

Inconsistent specifications and limited selling price: Poor manual sorting accuracy leads to uneven sizes of products within the same grade, which cannot meet the strict requirements of customers (such as large chain restaurants) for consistent raw material specifications, making it difficult for products to enter high-value channels.

Low utilization rate of raw materials: unable to achieve fine grading, resulting in the mixing of "high-quality large wings" and "ordinary wings", unable to achieve high quality and good price, and limited profits.

Hygiene and wear and tear issues: frequent manual contact with products increases the risk of microbial contamination; Meanwhile, repeated flipping and prolonged exposure can affect the freshness and appearance of the product.

Lack of data support: unable to accurately grasp the output ratio of products of different specifications, which is not conducive to production planning, cost accounting, and sales pricing.

Golden Diamond Weighing Solution: Multi channel High speed Weight Sorting Machine System

After the chicken wings are divided, cleaned, cooled (or reheated after quick freezing), they enter the automatic weighing and sorting line.

System core configuration:

Multi channel parallel weighing unit: The device is designed with 8-16 independent weighing channels, arranged in a fan-shaped or linear pattern, to ensure that chicken wings enter in a single row.

High precision dynamic weighing sensor: designed specifically for humid and low-temperature meat processing environments, with waterproof and anti-corrosion capabilities. At high speeds, the accuracy can reach ± 0.5g.

Food grade hygiene design:

The whole machine is made of AISI 304/316 stainless steel, and all contact parts are easy to disassemble and clean.

The conveyor belt is made of PU or polyethylene conforming to FDA standards, which can withstand high-pressure hot water and foam cleaning.

Intelligent sorting execution mechanism: Based on the weight determination result, the chicken wings are gently guided into the corresponding collection tank or conveyor belt through high-speed flipping or precise air blowing device.

Intelligent control system: touch screen operation, can preset multiple weight levels (such as<30g, 30-35g, 35-40g,>40g), and switch product sorting schemes with one click.