In the field of traditional Chinese medicine processing, the crushing effect of compound medicinal materials directly affects the dissolution of active ingredients and the quality of subsequent preparations. The traditional Chinese medicine compound crusher developed by Bohai Xinmao in Tianjin has been designed with targeted technology to efficiently crush various Chinese medicinal materials due to their complex composition and significant differences in physical properties. It has become a commonly used equipment in traditional Chinese medicine decoction piece factories, traditional Chinese medicine hospital preparation rooms, and health product enterprises, providing stable and reliable technical support for the processing of Chinese medicinal materials.
1、 Key technology design: ensuring crushing efficiency and safety
1. Graded crushing structure, optimizing crushing accuracy
Built in deviceGraded screening deviceDuring the crushing process, materials that meet the particle size requirements are quickly discharged through a sieve, while coarse materials that do not meet the standards are left in the crushing chamber to continue crushing, avoiding problems of "over crushing" and "under crushing". At the same time, the screen mesh supports quick replacement (adapting to different formulation requirements for different mesh sizes), and the replacement process does not require disassembly of core components. It is easy to operate and can meet the crushing needs of different dosage forms such as traditional Chinese medicine decoctions, powders, and granules.
2. Sealed chamber design to reduce component loss and pollution
Considering the problem of volatile components in traditional Chinese medicine being easily lost and powders being prone to dust, the equipment adoptsFully enclosed crushing chamberBoth the inlet and outlet are equipped with sealed covers, creating a negative pressure environment during the crushing process. This not only prevents volatile components from escaping with dust, but also prevents external impurities from entering, ensuring the purity of the medicinal materials. In addition, the interior of the cavity is polished (roughness Ra ≤ 0.8 μ m), with no cleaning dead corners and minimal residue after crushing, reducing the risk of cross contamination of different compound medicinal materials and meeting the hygiene requirements of traditional Chinese medicine processing.
3. Overload protection and noise reduction design to enhance operational safety
Equipment equippedIntelligent overload protection systemWhen there are too many medicinal herbs or foreign objects mixed in the crushing chamber, and the motor load exceeds the rated value, the system will automatically stop and issue an alarm prompt to prevent the motor from burning out or components from being damaged; At the same time, a buffer structure is used between the crushing hammer and the cavity, combined with a shock-absorbing base, resulting in low operating noise (usually ≤ 75 decibels), improving the workshop operating environment, and reducing the labor intensity of operators.
2、 Applicable scenarios and operation maintenance
1. Suitable for processing multiple compound medicinal materials
This grinder is widely used in the pre-treatment of compound decoction pieces in traditional Chinese medicine factories, the grinding of decoction herbs in traditional Chinese medicine hospital preparation rooms, and the processing of raw materials for traditional Chinese medicine compound preparations in health product enterprises. Whether it is the crushing of single medicinal herbs or the mixing and crushing of compound medicinal herbs containing 3-5 ingredients, it can run stably, especially suitable for the processing needs of small and medium-sized batches and multiple batches of Chinese medicinal herbs.
2. Standardized operation and daily maintenance
Key Operating PointsBefore starting up, it is necessary to check whether the crushing chamber is clean and whether the screen mesh is securely installed; When feeding, it is necessary to control the material feeding speed (to avoid blockage caused by excessive one-time feeding); After the crushing is completed, turn off the motor first and wait for the chamber to completely stop rotating before cleaning the material.
routine maintenanceAfter daily use, remove the sieve mesh to clean residual powder, and clean the inner wall of the crushing chamber with a soft bristled brush; Check the wear of the hammer blades weekly (replace them promptly if they are severely worn to avoid affecting the crushing efficiency); Add specialized lubricating oil to the motor bearings every month to ensure smooth operation of the transmission components.
3、 Summary
The Tianjin Bohai Xinmao Traditional Chinese Medicine Compound Crusher has effectively solved the problems of uneven crushing, component loss, and pollution of compound traditional Chinese medicine through composite crushing technology, graded screening design, and closed structure. It has the characteristics of high crushing efficiency, easy operation, and strong safety. In the field of traditional Chinese medicine processing, this equipment can meet the crushing needs of different formulas and dosage forms, providing practical support for traditional Chinese medicine enterprises to improve production efficiency and ensure product quality. It is a highly practical traditional Chinese medicine processing equipment.