What are the main characteristics of pre filled and sealed nest removal machines? as shown below：
Suitable for RTU nest plate pre filled syringe packaging materials of various brands.
Standard RABS glove box and imported CSM material gloves.
The surface is made of SUS304 stainless steel material, and the parts in contact with the material are made of SUS316L stainless steel and medical silicone rubber, which comply with GMP specifications.
● Optional laminar flow hood, enabling manual disassembly of outer packaging and tearing of inner lining under laminar flow protection.
Adopting international brand electrical components, implementing interference free modular control, synchronous actions are all controlled by servo motors, accurate and reliable, and easy to operate.
The motor operation is controlled by a PLC programming controller, and the human-machine interaction interface monitors and displays the working status of each workstation in real time, automatically alarms and displays the fault location, and provides fault prompts.
Modular design, easy to expand, can be used alone or connected to filling machines, rotary bar machines, labeling machines and other equipment to form a production line.
The pre sealing and de nesting machine is mainly used in the automated production line of pre sealing syringes, and its application scope covers the following fields:
1. Biological products and production of biological agents
Used in the opening process of pre filled syringe packaging lines for biological products such as monoclonal antibodies, vaccines, recombinant proteins, etc., to meet the high-precision opening requirements of sterile preparations. This type of product has strict requirements for packaging integrity, and the de nesting machine can achieve automated aseptic transfer.
2. High viscosity special preparation treatment
It is suitable for the production process of collagen, hyaluronic acid, hyaluronic acid, gel and other high viscosity or cross-linked products, and can be used for the de nesting operation of syringes compatible with a variety of viscous agents through customized gripping devices.
3. Medical Aesthetics and Consumer Medical Product Line
It is widely used in the rear packaging of consumer medical products such as water light needle, beauty filler, gynecological gel, etc., and supports rapid de nesting of 1ml to 20ml pre filled needle tubes of various specifications.
4. Large capacity injection formulation packaging
Compatible with the de nesting requirements of large capacity pre filled syringes such as 5ml, 10ml, 20ml, etc., suitable for large-scale production of physiological saline catheter flushing solution and other products.
5. Large scale production of vaccines and emergency drugs
Combined with high-speed filling lines (such as a production capacity of over 300 bottles/minute), it meets the requirements of rapid de nesting and continuous production of urgently needed drugs such as vaccines, with a daily production capacity of hundreds of thousands of units.
6. Compatibility scenarios for multiple types of packaging materials
In addition to standard pre filled syringes, it can also handle nested packaging materials such as cartridge bottles and penicillin bottles, achieving flexible switching across product categories.
7. Key links of integrated aseptic production line
Operating in a B/C level clean environment, it is linked with equipment such as automatic unpacking machines, filling and plugging machines, and light inspection machines to form a fully enclosed production line for pre filled injection products.