1、 Equipment preparation stage
Pre startup inspection:
Ensure that the equipment is placed on a stable experimental platform with no vibration sources on the ground;
Check the stability of the power supply voltage and equip a voltage regulator if necessary;
Confirm that all moving parts are adequately lubricated and the oil mirror is clearly visible;
2、 Operation process
1. Mold installation:
Clean the surface of the die-cutting board to avoid scratching and affecting accuracy;
Rotate the fixing knob counterclockwise when installing the blade, and clamp it evenly clockwise after inserting the blade;
Adjust the position of the anti roll plate to ensure a smooth cutting surface;
Install the dressing substrate and ensure it is placed perpendicular to the substrate.
2. Parameter settings:
Set the slice thickness through the touch screen (usually 0.1-0.5mm);
Adjust the die-cutting pressure to the digital display value with an accuracy of ± 0.015mm;
Set the servo motor pulling speed with an accuracy controlled within ± 0.15mm.
3. Slicing assignment:
Before starting, run the components without load to check their status;
Use emergency stop button as a routine protective measure for operation;
Rotate the handwheel to slice evenly, and adjust the speed according to the hardness of the material.
3、 Safety precautions
1. Operating standards:
Prohibit reaching into the work area while the device is running;
Be sure to lock the handwheel when replacing the blade;
Immediately press the emergency stop switch upon discovering any abnormalities.
2. Maintenance and upkeep:
Replace the 40 # engine oil after running the new machine for 500 hours;
Regularly check the sensitivity of the protective photoelectric switch;
Perform system lubrication maintenance every 1500 hours.
4、 Common problem handling
1. Slicing unevenness:
Check if the indentation steel wire matches, and use pointed steel wire to reduce tension;
Adjust the tension of the release film to prevent reverse peeling;
Check the sharpness of the blade and grind and replace it in a timely manner.
2. Film wrapping malfunction:
Check the flatness and tension settings of the conveyor belt;
Clean the cutting blade and adjust its position;
Verify the functionality of the control system and sensors.