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pharmamachCorporate NewsThe core advantages and operation process of the fully automatic powder filling and capping machine
The fully automatic powder filling and capping machine integrates filling, capping, and intelligent control technology to achieve high efficiency and precision in powder packaging, and is widely used in industries such as medicine, food, and daily chemical. Its technological innovation not only improves production efficiency, but also promotes industry standardization and sustainable development.
1、 Technical characteristics and core advantages
1. High precision metrology and stability
The equipment adopts spiral quantitative technology driven by servo motors, combined with electronic scales or vibration feeding systems, and the error rate can be controlled within ± 1%. Real time adjustment of parameters through FPLC touch screen control system ensures consistency of filling volume and meets the requirements of GMP standards for aseptic production and dosage control.
2. Full process automation and efficient production capacity
From material transportation, filling, capping to finished product output, there is no need for manual intervention throughout the entire process. The chain plate conveying system and screw positioning technology work together to support high-speed continuous production of 30-60 bottles/minute, significantly reducing labor costs and improving production capacity.
3. Multi functional adaptability and flexible switching
The device is compatible with various powders such as milk powder, drugs, and seasonings, and supports packaging needs for different specifications of bottle types (such as tin cans and plastic drums). By quickly replacing spiral attachments, production tasks can be seamlessly switched to adapt to small batch and multi variety orders.
4. Safety protection and environmental protection design
The enclosed material box and dust filtration system effectively prevent material leakage and ensure the cleanliness of the workshop; The moving parts are equipped with protective devices to prevent operators from coming into contact with high-temperature or mechanically hazardous areas.
2、 Operation process and management
1. Preparation before operation
Check the status of equipment fasteners and manually test run to confirm that there is no jamming;
Calibrate the filling volume (such as using the "subtractive weighing method") and capping torque parameters, and preheat to the set temperature.
2. Production process control
The automatic feeding system monitors the flowability of materials in real time to avoid material blockage;
The photoelectric sensor is linked with the PLC to trigger automatic shutdown in case of abnormal situations (such as filling deviation, loose cap rolling), reducing the defect rate.
3. Shutdown maintenance and cleaning
Turn off the power in sequence, clean up residual materials and debris;
Use food grade cleaning agents to wipe the contact surfaces and lubricate the transmission components to extend the lifespan of the equipment.
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