The 16 channel visual counting machine is a device that combines advanced image processing technology and automation control technology, mainly used for precise counting of granular materials. This type of equipment is widely used in industries such as pharmaceuticals, food, and chemicals to ensure accurate product proportioning and packaging.
116 channel visual counting machineIntroduction:
Visual counting machine is an automated device that uses high-precision cameras to capture images and recognizes and counts granular materials through image processing algorithms. It can efficiently and accurately complete the counting of particles, suitable for various shapes and sizes of granular materials, such as tablets, capsules, seeds, candies, etc.
II16 channel visual counting machineworking principle:
1. material conveyingParticle materials are uniformly fed into the counting area through a vibrating disc or conveyor belt.
2. Image captureHigh resolution cameras capture real-time images of materials passing through the counting area.
3. image processingAnalyze the number of particles in the image through advanced image processing algorithms.
4. Counting and outputAccurately count the number of particles calculated by the algorithm, and transmit the results to the control system or directly display them on the operation interface.
IIIMain components
• Material supply system:Including vibrating discs, conveyor belts, etc., used for uniformly dispersing materials.
• Image acquisition system:Composed of high-resolution cameras and lighting systems, used to obtain clear material images.
• Image processing systemUsing specialized image processing software or embedded systems to achieve rapid analysis and counting of images.
• Control system:Usually equipped with a touch screen operation interface for setting parameters, displaying counting results, and controlling device operation.
• Output system:Transfer the counting results to downstream devices or save records.
Intelligent detection and alarm、elimination system:Foreign object detection alarm, shortage detection alarm, packaging machine abnormal alarm, the machine has a complete online detection and removal device
4Main components
Device Model |
Visual Particle Counter |
Applicable specifications |
Thickness 3-30mm, diameter 1-30mm, length 2-45mm |
output |
70 bottles/minute (opposite sex tablets are measured according to actual feeding) |
Filling capacity per bottle |
8-9999 pieces |
Number of straight feeder channels |
16 tracks |
hopper capacity |
50L |
Conveyor belt length |
1900mm (customizable) |
Container diameter |
φ30~φ75mm |
container height |
40-200mm |
power supply voltage |
220V/380V,50/60HZ |
Compressed air source |
5Kg/cm2, 20L/min |
compressed air |
3~5 Kg/cm2 |
Device dimensions |
2560 × 1700 × 1840mm (subject to the actual machine) |
5Main Features
①Widely applicable, it can be used in the pharmaceutical, health products, and food industries to automatically and accurately count and pack various granular materials such as round tablets, irregular tablets, capsules, transparent soft capsules, pills, and other solid medicine particles into containers;
② The bottling speed is fast. Our company's products use 16 counting channels and 1 bottle inlet, resulting in a bottling speed of 70 bottles/min (measured according to the actual feeding of foreign films);
③ The accuracy is as high as ± 1 grain per 10000 grains, which is significantly higher than the national standard;
④ Adopting advanced international door display control technology, independently developing professional image analysis hardware and software control, with an easy-to-use human-machine interface for operation and control.
⑤ According to GMP standards, the parts in contact with the drug are made of AISI316 stainless steel, and the exterior parts of the body are made of AISI304 stainless steel, which is easy to disassemble, clean, and maintain;
⑥ During the normal production process, there is no need for a dedicated person to supervise, as the machine has various protective devices such as missing bottles, blocked bottles, and inverted bottles;
⑦ Equipped with an operating system displaying all Chinese dynamic graphics as the human-machine interface;
⑧ Materials with high levels of dust can be visually filled without any errors caused by high levels of dust
⑨ The touch screen will display the cause of the malfunction in detail, making it easy to locate