5-gallon filling production line

5-gallon filling production lineTechnology:
The entire process is automated, and the bottle shape adjustment for polyester bottles and various parts is achieved by rotating the handle, making it easy, convenient, and fast. The filling method adopts a new type of atmospheric pressure filling, which makes the filling speed faster and more stable. Therefore, compared with machines of the same specifications, this machine has a higher output and greater efficiency. This machine adopts advanced Japanese Mitsubishi programmable logic controller (PLC) to control the automatic operation of the machine, and the bottle feeding chain adopts air supply, which cooperates with the host frequency converter to make the bottle feeding operation more stable and reliable. The operation status of each component is detected by photoelectric detection, so the degree of automation is high and the operation is simple. On this basis, its sealing method can be optionally equipped with aluminum metal anti-theft cover and plastic cover. It is an ideal equipment for beverage manufacturers.

5-gallon filling production lineStructure:
Good body structure, complete control system, easy operation, high degree of automation. All parts in contact with the material are made of stainless steel, which is hygienic and easy to clean. Adopting an efficient capping system, equipped with advanced feeding capping technology and protective devices. Equipped with overload protection device, it can effectively protect the machine equipment and operators. The control system has devices such as automatic control of material water level height and automatic stopping of stuck bottles. Adopting suspended filling, different bottle types and thickness sheets can be used. The host adopts variable frequency band control, which can easily adapt to the speed regulation of production capacity. Micro electric data control, stable performance, making operation simple and more user-friendly. The cylinder is used for filling power, with high productivity, simple structure, and easy maintenance. The screw cap part is equipped with an automatic sliding device, and the tightness of the screw cap is appropriate.

Principle:
The bottles are conveyed through the air duct and then transferred to the three in one bottle washing machine through the bottle shifting star wheel. The bottle washing machine is equipped with a bottle clamp on the turntable, which clamps the bottle mouth and flips it 180 ° along a guide rail to make the bottle mouth downward. In a specific area of the bottle washing machine, the bottle clamp nozzle sprays bottle washing water to flush the inner wall of the bottle. After rinsing and draining, the bottle is clamped by the bottle clamp and flipped 180 ° along the guide rail to make the bottle mouth face upwards. The cleaned bottles are exported from the bottle washing machine through the bottle shifting star wheel and transported to the filling machine. The bottles entering the filling machine are held by the bottleneck pallet and lifted up by the cam action, and then the filling valve is pushed open by the bottle mouth. The filling adopts gravity filling method. After the filling valve is opened, the material completes the filling process through the filling valve. After the filling is completed, the bottle mouth descends and leaves the filling valve, and the bottle enters the capping machine through the bottleneck transition wheel. The anti rotation knife on the capping machine locks onto the bottleneck, keeping the bottle upright and preventing rotation. The capping head keeps revolving and rotating on the capping machine, and under the action of the cam, it achieves the actions of grabbing, covering, screwing, and removing the capping, completing the entire capping process. The finished bottles are transferred from the capping machine to the bottle conveyor chain through the bottle dispensing wheel, and then transported out of the three in one machine by the conveyor chain.