The HDA-1 glass ampoule electronic micro hole leak detector manufactured by Haimen Jinjing Pharmaceutical Machinery Co., Ltd. has the characteristics of stable performance, good detection data, high leak detection accuracy, easy operation, and convenient cleaning and maintenance, and has been recognized by many customers.
Haimen Jinjing Pharmaceutical Machinery Co., Ltd. is located in Haimen City, Jiangsu Province, on the Jianghai Plain at the mouth of the Yangtze River, just over 150 kilometers away from the metropolis of Shanghai. The company was formerly known as Jiangsu Haimen Automation Instrument Factory, founded in 1991. In 1997, it was restructured from a collectively owned enterprise to a private enterprise, with Shen Jian as its legal representative.
The intelligent digital display regulator product has long-term cooperation and matching with more than 30 enterprises across the country due to its stable and reliable quality. And over 200 pharmaceutical companies are using various instruments and meters produced by Haimen Automation Instrument Factory.
Main business: Leak detection machine, electronic micro hole leak detection machine, blow sealing leak detection machine, three in one leak detection machine, high-voltage leak detection machine, soft bag leak detection machine, plastic bottle leak detection machine, ampoule leak detection machine, pharmaceutical machinery, food machinery, automation equipment.
1. Purpose and model of leak detection machine
HDA-1 glass ampoule electronic micro hole leak detector is used for glass ampoule small water needle injection products.
2. Material
The design and manufacturing of leak detection machines meet the requirements of China's 2010 version of GMP. The contact part of the product is made of 304 stainless steel, nylon, and polypropylene resin materials. The internal rack is made of high-quality A3 steel plate, angle steel and coated. The exterior is made of stainless steel 304.
3. Function and action process
The HDA-1 glass ampoule electronic microporous leak detector is a machine that performs non-destructive inspection on sealed glass ampoule products filled with liquid medicine by applying high frequency and high pressure. Products with leakage points are automatically removed.
The injection product is vertically transmitted to the bottle feeding belt conveyor, and then transferred to the detection disk through the bottle feeding tray. After the ampoule is in a horizontal rotating state, it undergoes alternating inspections of the entire ampoule body through CH1, CH2, CH3, and CH4 high-voltage electrodes. Unqualified products enter the unqualified product collection room through the * separation tray, and qualified products are discharged into the qualified product collection room through the second separation tray and sent to the next process.
High voltage leak detection machine
4. Safety performance
The HDA-1 glass ampoule electronic microporous leak detector is equipped with fault detection and sound and light alarm devices.
4.2 The equipment shall be affixed with a unified instruction nameplate.
4.3 The HDA-1 glass ampoule electronic micro hole leak detector equipment is equipped with a protective isolation door at the high voltage discharge point. When the door is opened, the machine automatically stops, the high voltage is turned off, the signal generator is activated, and an alarm is triggered.
4.4 The moving parts of the equipment that are prone to causing harm to operators are equipped with safety covers, and the electrical control cabinet is equipped with safety locks that meet the zero entry standard.
4.5 Any part of the equipment is easy to clean.
4.6 Install emergency stop switches in areas easily accessible to operators.
When the power is cut off, the machine gradually stops to protect the safety of operators, equipment, and products.
4.8 After restoring power supply, the leak detector must be manually started.
4.9 Equipped with independent ozone decomposition catalyst and exhaust fan
4.10 The safety performance of the electrical system complies with the corresponding national standards.
4.11 Safety performance meets relevant safety standards.
4.12 Warning labels shall be affixed in appropriate locations.
4.13 The equipment has reliable protective grounding. The insulation resistance and withstand voltage meet the relevant requirements.
4.14 Install and hang safety signs on the electrical cabinet.
5. Control system
5.1 Automatic control adopts PLC control, color touch screen, and host frequency conversion speed regulation.
5.2 Alarm when the high-voltage discharge safety door is not closed.
The HDA-1 glass ampoule electronic micro hole leak detector has self diagnostic function and fault explanation function.
5.4 Touch screen displays production related information: number of qualified products, number of unqualified products, test values, etc.
5.5 The operating circuit adopts low voltage 24VDC.
5.6 The electrical box and wiring comply with IEC principles.
6. Main technical parameters
| Production volume | Up to 24000 bottles/hour, (small-sized glass ampoules) |
| Check position | Sealing the melting point and the entire bottle body |
| High voltage detection station | 4 of them |
| Product conditions | Regulations on the filling volume of medicinal liquids |
| | The medicinal solution must have fluidity |
| | The conductivity of the drug solution is above 10uS/cm, and the surface is dry and free of dirt adhesion |
| compressed air | Above 0.5Mpa |
| Power supply | 220VAC 50Hz |
| Power consumption | About 1KW |
| environmental conditions | Temperature 20 ± 10 ℃, humidity 20% -80% RH |
| Overall dimensions | Approximately 3100 × 1400 × 1280 |
| Weight | About 1000Kg |
7. Main configuration
| 部件名 | manufacturer |
| Control system PLC | 日本三菱公司 |
| color touch screen | 日本三菱公司 |
| Variable Frequency Drive (VFD) | Schneider Electric of France |
| main motor | Jiangsu Shilin |
| Single-phase speed regulating motor | Suzhou Oubang Motor Co., Ltd |
| Contactors and relays | Schneider Electric France |
| safety switch | Omron Corporation of Japan |
| pneumatic components | Taiwan, China Yadeke |
| sensor | Korean Autonex Corporation |
| High voltage signal generator | this company |
| High voltage transformer | this company |
| Signal detector | this company |