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Liquid Capsule Filling Machine

NegotiableUpdate on 01/11
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Overview
NJP-1000 liquid capsule filling machine is an upgraded product that eliminates semi-automatic capsule filling machines. It is suitable for use in hospitals, pharmaceutical research institutes, laboratories, colleges and universities, small pharmaceutical factories, and health factories, and is highly favored by customers. The fully automatic hard capsule filling machine is a device suitable for large-scale production.
Product Details

NJP-1000Liquid Capsule Filling Machine It is an upgraded product that eliminates semi-automatic capsule filling machines. This equipment is suitable for use in hospitals, pharmaceutical research institutes, laboratories, colleges and universities, small pharmaceutical factories, and healthcare plants, and is highly favored by customers.

  

NJP-1000Liquid Capsule Filling MachineInnovation of:

1、 The equipment is small in size, low in energy consumption, easy to operate, and easy to clean.

2、 Product standardization, interchangeable equipment components, and convenient and accurate mold replacement.

3、 Adopting a cam down design and adding a pressure atomization oil pump, lubrication is maintained in the cam groove, reducing wear and extending the service life of components.

4、 Using a high-precision divider with low vibration and working noise below 80db, the capsule loading rate is achieved with a vacuum positioning mechanism of over 99.9%.

5、 Using the lower plane of the dose disk as the reference, with three-dimensional adjustment and uniform gaps, it effectively ensures the difference in loading volume and is very convenient for cleaning.

6、 Human computer interface, fully functional. When there is a shortage of materials or bags, or when there is a malfunction in the material channel, it will automatically sound an alarm, shut down, and display real-time measurement and cumulative production of each grain.

The structure of this machine consists of an empty capsule feeding device, a capsule dispensing device, a powder feeding device, a measuring disk mechanism, a capsule filling and sealing mechanism, a main transmission mechanism inside the box, and an electrical control system.

1) Powder fully automatic hard capsule filling machine empty capsule feeding device: composed of a hopper and a conveying pipeline, mainly storing empty capsules and allowing them to enter the capsule sorting device vertically one by one.

2) Small capsule filling machine capsule dispensing device: allows empty capsules to enter the selection fork of the dispensing device. One downward movement of the selection fork will deliver six capsules with the rubber cap on top. At the same time, the vacuum separation system inserts the capsule into the module and separates the body cap.

3) Powder feeding device for hard capsule filling machine: composed of powder hopper, powder hopper screw, feeding conveying pipe, etc., mainly used to control the storage of powder into the measuring plate under the action of screw and stirring.

4) Measurement disk mechanism: The measurement disk specifications matched according to the capsule specifications and filling volume. The powder is filled and compacted into a drug column five times in the intermittently rotating measuring disk, and then pushed into the capsule of the lower module.

5) Capsule filling and sealing mechanism: When the lower capsule body of the drug column capsule is pushed in, the rubber caps of the upper and lower modules and the lower capsule body are pushed up to buckle together.

6) Main transmission mechanism inside the box: The power required for executing the work inside the box is completed through a motor, a box type Fukusen intermittent rotary mechanism, a gear pair, a reducer, a cam pair, and a chain transmission mechanism. At the same time, the variable frequency motor achieves variable frequency speed regulation function.

7) Electrical control system: Controlled by PLC system to display the process elements of filling each capsule.

  

Features:

The overall appearance of the machine is beautiful, the craftsmanship is fine, the operation is simple, and it is easy to use.

The filling seat and the measuring disc are integrated, so that the measuring disc and the filling rod will not deviate, avoiding friction between the filling rod and the measuring disc, improving the accuracy of filling, and extending the service life.

It can automatically remove defective capsules and recycle the drugs in the defective capsules for reuse, improving economic efficiency.

This machine is easy to disassemble and clean. Interchangeable molds of various models (1000 and 1200 molds can be used interchangeably on the same machine, while 600 and 800 molds can be used interchangeably on the same machine), meeting the requirements of different production capacities.

Technical Specifications:

Equipment model and specifications

NJP-1000 Fully automatic hard capsule filling machine

skill
technique
ginseng
number


machine weight

900kg


Overall dimensions

1020×860×1970mm


Motor power

5.75KW


power supply

Three phase four wire AC 380V; 50Hz


Maximum production capacity

1000grain/minute


Filling capsule model

00 #~5 # and safety capsules A~E


Capsule loading rate

≥99.5%


noise

≤75dBA


fill variation

Above 300mg ≤±3

(After granulation and whole granulation)40~80Objective: Particle Filling


compressed air

0.06m3/min 0.3Mpa


Water source requirements

The water ring vacuum pump is equipped with a circulating water tank and can also be connected to an external water source


真空度

-0.02~-0.06 MPa


water flow rate

250L/h


Inner diameter of inlet pipe

20mm


Inner diameter of drainage pipe

27mm


Working environment temperature

21℃±3℃


Requirements for the height of the workshop

Artificial feeding ≥2.6mVacuum feeding ≥2.8m


Relative humidity of working environment

40~55%


displacement

300m3/h


special function

Can add a pellet filling device; Powder collector function (the filling part of the powder is recovered by another pipeline without disinfection or sterilization treatment, and can be directly added to the hopper for filling again)


control system

Variable frequency stepless speed regulation, PLC control


material

The components that come into direct contact with capsules and drugs are made of high-quality 304 stainless steel

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