Visual counting machine

Visual counting machineEquipment Introduction:
Visual counting machineIt is an automated device that uses high-precision cameras to capture images and identifies and counts granular materials through image processing algorithms. It can efficiently and accurately complete the counting of particles, suitable for various shapes and sizes of granular materials, such as tablets, capsules, seeds, candies, etc.

Visual counting machineworking principle:

1. Material conveying: Granular materials are uniformly fed into the counting area through a vibrating disc or conveyor belt.

2. Image capture: High resolution cameras capture real-time images of materials passing through the counting area.

3. Image processing: Analyze the number of particles in the image through advanced image processing algorithms.

4. Counting and output: Accurately count the number of particles calculated by the algorithm, and transmit the results to the control system or directly display them on the operation interface.

Main components

Material supply system: including vibrating discs, conveyor belts, etc., used for evenly dispersing materials.

Image acquisition system: composed of high-resolution cameras and lighting systems, used to obtain clear material images.

Image processing system: using dedicated image processing software or embedded systems to achieve rapid analysis and counting of images.

Control system: usually equipped with a touch screen interface for setting parameters, displaying counting results, and controlling device operation.

Output system: Transmit counting results to downstream devices or save records.

Intelligent detection alarm and removal system: foreign object detection alarm, shortage detection alarm, packaging machine abnormal alarm, the machine has a complete online detection and removal device

Technical Specifications

• Counting range: Depending on the device model, it can cover from a few to thousands of particles.

Counting accuracy: generally up to ± 1%, or even higher.

• Processing speed: Depending on material characteristics and equipment configuration, it can process tens to thousands of materials per minute.

Applicable materials: Suitable for various shapes and sizes of granular materials, such as circular, elliptical, irregular shapes, etc.

Power requirements: typically 220V/50Hz or adjusted according to regional standards.

• Size and weight: may vary depending on the specific model and configuration.

Application field

• Pharmaceutical industry: used for counting and packaging of pills, capsules, etc.

Food industry: suitable for counting candies, chocolate beans and other foods.

Chemical industry: can be used for precise proportioning of chemical reagent particles.

• Agricultural field: seed counting and packaging.

feature

1. High precision: By utilizing image processing technology, sub millimeter level counting accuracy can be achieved.

2. Efficiency: High degree of automation, significantly improving production efficiency.

3. Multifunctionality: Supports counting of multiple materials, with strong adaptability.

4. Visual operation: The touch screen interface is user-friendly, easy to operate and maintain.

5. Data recording: It can record the data of each count for easy traceability and quality control.

6. Detachable: The corrugated board/hopper is detachable, making it easy and convenient to view, replace, and clean.

Operation and maintenance

• Operation training: Before the new equipment is put into use, the operators should be trained to ensure correct operation.

• Regular inspection: Regularly inspect cameras, lighting systems, and mechanical components to ensure proper functioning.

Cleaning and maintenance: Clean and lubricate the equipment according to the instructions in the user manual to maintain its good condition.

• Troubleshooting: When encountering problems, refer to the equipment manual for preliminary diagnosis and contact the manufacturer for technical support if necessary.