YC-019 pilot spray dryer

1YC-019 pilot scale spray dryerMain Features
1) YC-019 pilot scale spray dryer adopts a new quiet design: the sound of the equipment is very light after startup, giving you a quiet laboratory environment;
2) YC-019 pilot scale spray dryer has a small size: although the large processing capacity of the equipment is 4L/H, the equipment occupies less than one square meter, which is compact and compact;
3) YC-019 pilot scale spray dryer is a combination of low temperature and ultra-high temperature: the high inlet air temperature of the equipment can reach 350 ° C, meeting the drying requirements of ultra-high temperature, such as ceramics and other materials; The low inlet air temperature can be as low as 105 ° C, which is especially suitable for spray drying of sugar containing materials such as traditional Chinese medicine and natural product extracts. When dry, it does not stick to the wall, and the material after drying has good fluidity;
4) YC-019 pilot scale spray dryer is an organic combination of micro materials and large processing capacity: YC-018 laboratory spray dryer has a low material processing capacity of 50 ml and a high material processing capacity of 4L/H, which can be produced continuously and is a combination of micro materials, pilot scale and pilot scale;
5) YC-019 pilot scale spray dryer meets the needs of large particles: the particles dried by conventional laboratory spray dryer are generally 1-25 microns, and there is no way to meet the requirements of catalyst and other requirements for large particles. YC-018 can be as large as 100 microns, which is prepared by catalyst and other requirements for 60-100 microns;
6) YC-019 pilot scale spray dryer has a high recovery rate: the recovery rate has always been a problem for the laboratory spray dryer, because there is only one cyclone, even if two cyclones are equipped, the recovery rate is difficult to improve. YC-018 redesigned the structure of spray dryer, and the recovery rate reached 92%, which solved the problem of recovery rate.
IIYC-019 pilot scale spray dryerTechnical Specifications
1) Dual control mode of fully automatic control and manual control, dynamic display of color touch screen throughout the entire experimental process (animation)
2) Inlet air temperature control: up to 350 ℃, low inlet air temperature can achieve instant drying at 105 ℃.
3) Air outlet temperature control: 30 ℃~140 ℃
4) Sample processing capacity: 3500mL/H to 5000ml/h
5) Large feed rate: The peristaltic pump can be adjusted up to 5000ml/h, and the particles after drying can reach up to 100 microns in size
6) Small feed volume: 100mL
7) Real time PID constant temperature control technology, heating and temperature control accuracy: ± 2 ℃
8) Drying time: 1.0-2.5s
9) Shutdown protection function: When shutting down, simply press the stop button, and the machine will immediately stop running except for the fan, ensuring that the equipment will not burn out the heating part due to misoperation (forcibly shutting down the fan).
10) Color LCD touch screen parameter display: inlet temperature/outlet temperature/peristaltic pump speed/air volume/needle frequency
11) Nozzle diameter: 0.7mm/1.0mm/1.5mm/2.0mm optional, and can be customized according to requirements
12) Equipped with a nozzle cleaner (through needle), it will automatically clear when the nozzle is blocked, and the frequency of the through needle can be adjusted
13) Equipped with an oil-free air compressor, the particle size of the powder sprayed follows a normal distribution, with good fluidity and very low noise, meeting the national laboratory noise standards;
14) The collection bottles and pipes of the cyclone separator in the drying room are all made of 304 stainless steel
3、 Application scope of YC-019 pilot scale spray dryer
YC-019 mini laboratory spray granulator is mainly applicable to the production of micro particle powder (1~100 microns) in universities, research institutes and food, pharmaceutical and chemical enterprise laboratories. It has broad spectrum applicability to all solutions, such as emulsion and suspension, and is suitable for drying heat sensitive substances, such as biological products, biological pesticides, enzyme preparations, etc. Since the sprayed materials are only exposed to high temperature when sprayed into aerosol particles, they are only heated instantaneously, which can keep the active ingredients of these active materials intact after drying.
List of spray dryer users in some laboratories (in no particular order):
General Electric (GE) Shanghai R&D Center/Tsinghua University (30 units)/Hong Kong University of Science and Technology/South China University of Technology (8 units)/Institute of Chemistry, Chinese Academy of Sciences (3 units)/Shandong Yankuang Group Shanghai R&D Center/Zhejiang University (2 units)/Jiangnan University/Zhejiang University of Technology/Wuhan University (5 units)/Jiaxing University/Department of Physics, Qingdao University/Chongqing Medical University/Huazhong University of Science and Technology (19 units) /Qingdao University School of Medicine/Shenyang Pharmaceutical University/Shanghai Nad Bioengineering Co., Ltd./Guangdong Pharmaceutical University/Academy of Military Medical Sciences/Wuhan University of Technology/Bengbu College/Zhejiang Academy of Agricultural Sciences/Hunan University of Traditional Chinese Medicine/Yantai Fisheries Research Institute/Shandong Agricultural University/Zhejiang Forestry College/Jiangxi University of Science and Technology/Sichuan Institute of Traditional Chinese Medicine/Zhengzhou Fruit Tree Research Institute of Chinese Academy of Agricultural Sciences/Anhui University/Wannan Medical College/Dalian University/Huaiyin Institute of Technology/East China Normal University/Tsinghua University Academy of Sciences/Wuxi Sun Green Treasure Technology Co., Ltd./Nanjing University of Technology/Nanjing Agricultural University/Linyi Normal University/Shanghai School of Science and Technology Management/Zhejiang Academy of Medical Sciences/Zhejiang Changxing Renheng/Sichuan University of Technology/Sichuan Desair Chemical Co., Ltd. Yellow Sea Fisheries Research Institute of Chinese Academy of Fishery Sciences/Changshu Institute of Technology/Zhejiang University of Science and Technology/Shanghai University/Shanghai Normal University Study/Shanghai Bright Dairy/? Nanotek Instruments, Inc. (USA)/LABENTECH CO., (Korea)/Tianjin University/Ningxia Yipin Bioengineering Co., Ltd./Tianjin Jinyao Amino Acid Co., Ltd./Zhejiang Huahai Pharmaceutical Co., Ltd./Lanzhou Petrochemical Vocational and Technical College/Zhejiang Provincial Museum? /Nanjing Institute of Forestry and Chemical Sciences/Institute of Process Engineering, Chinese Academy of Sciences (3 units)/Sukehan (Weifang) Bioengineering Co., Ltd./Heilongjiang Jiusan Grain and Oil Industry Group/Yichun College/Heilongjiang Biotechnology Vocational College/Tianjin University/Lanzhou Institute of Chemistry, Chinese Academy of Sciences/Southeast University/Institute of Physics and Chemistry, Chinese Academy of Sciences/Beijing University of Traditional Chinese Medicine/Beijing Institute of Fashion Technology/Beijing Institute of Printing and Technology/Changsha College/Lanzhou Veterinary Research Institute/Huaibei Coal Normal University/Xi'an University of Science and Technology/Hebei University/Ocean University of China/Qingdao Agricultural University/Ningbo Vocational and Technical College/Chengdu University/Southwest University College of Food Science and Technology/Hebei University of Technology/School of Chemical Engineering, Xiangtan University/Beijing Institute of Electronic Science and Technology/Guiyang Medical College