The compact design of the small extraction and concentration unit makes it suitable for limited space scenarios such as laboratories and pilot workshops, meeting the needs of small-scale experiments and production; The modular structure also facilitates mobile installation and flexible configuration. Adopting multi effect evaporation technology and energy cascade utilization scheme to reduce energy consumption.
Supporting multiple modes such as water extraction, alcohol extraction, and animal visceral treatment, it can complete complex processes such as volatile oil extraction and staged extraction. In addition, the electric heating method heats up quickly and uniformly, with better safety than open flame heating systems. The application of automated control systems not only improves operational accuracy, but also stores multiple sets of process formulas for quick retrieval, making it particularly suitable for parameter optimization experiments in scientific research stages.
Precautions for using small extraction and concentration units:
1. Installation environment and stability guarantee
-Site conditions: Select horizontal ground installation equipment to ensure that there are no obstacles around to interfere with operations; When using sturdy and reliable lifting tools for displacement, strictly limit the tilt angle to no more than 20 °, and prohibit inverted movement or collision friction with other hard objects to prevent deformation and damage.
-Calibration adjustment: After the equipment is in place, check the verticality of the whole machine again (at a 90 ° angle to the ground), and tighten all exposed parts to prevent loosening and potential safety hazards.
2. Equipment maintenance and safety regulations
-Long term shutdown treatment: For key components such as water ring vacuum pumps, if they have not been used for a long time, the motor fan blade cover should be removed and the fan blades should be manually turned several times before restarting to avoid jamming faults.
-Operation taboos: It is strictly prohibited to start the vacuum pump without water supply to avoid equipment damage; After the extraction is completed, promptly turn off the power supply of the hot water pump circulation pump and release the residual pressure by opening the vent.
3. Optimization of process parameters
-Dynamically adjust parameters such as temperature, vacuum degree, and stirring rate based on material characteristics to ensure a balance between extraction efficiency and component retention rate. For example, a low-temperature short-term extraction strategy can be used for thermosensitive substances.
4. Cleaning and maintenance
-Clean the extraction tank, pipeline, and accessories after each use to prevent residue from deteriorating and affecting the results of the next experiment. Regularly check the aging condition of the sealing ring and replace it in a timely manner to ensure the airtightness of the system.