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Dawei Machinery opens up zero metal mixed ceramic materials, creating green ultrafine grinding equipment and processes
Date: 2024-11-21Read: 5
With the rapid development of the traditional Chinese medicine industry and the increasing demand from consumers for the quality of traditional Chinese medicine, the market demand for traditional Chinese medicine crushers continues to grow, while users' requirements for crushers are also constantly increasing. On November 17-19, the 65th (Autumn 2024) National Pharmaceutical Machinery Expo and the 2024 (Autumn) China International Pharmaceutical Machinery Expo (hereinafter referred to as the "Pharmaceutical Machinery Expo") grandly opened at the Xiamen International Expo Center. This expo brought together tens of thousands of equipment and numerous new products. Among them, Jinan Dawei Machinery Co., Ltd., as a high-tech enterprise specializing in research and development, design, production, and sales of advanced level cell level ultrafine grinding equipment, made a brilliant appearance and attracted countless visitors to visit and negotiate. So what breakthroughs has Dawei Machinery achieved in the field of crushers?
Dawei Machinery successfully participated in the 65th Pharmaceutical Machinery Expo
  Develop new equipment materials in response to market demand
As an enterprise specialized in micro (nano) Rice noodles technology, process, equipment and technical services, DAMECH has always been committed to the research of related technologies and equipment of traditional Chinese medicine pharmaceutical powder engineering. For many years, the company has been dedicated to the research and development, design, updating, and improvement of ultrafine grinding equipment and cell wall breaking equipment.
The company's products have evolved from the single XDW-6 series and XDW-F (L) 100 series to the current XDW-2 series, XDW-6 series, XDW-9 series, XDW-15 series, XDW-30 series, XDW-40 series, XDW-50 series, XDW-70 series, XDW-F100 series, XDW-Z100 series, XDW-L100 series, XDW-L200 series, XDW-L400 series and other model specifications available for users to choose from.
It is worth mentioning that Dawei Machinery has opened up new equipment materials in response to market demand, namely the ceramic series of new materials with zero metal mixing. It is reported that the ceramic material adopts high wear-resistant zirconia material, which has stable performance, high crushing efficiency, and low wear. In addition, structural ceramics have inertness and no sedimentary residues in living organisms; Zero metal mixed with non polluting materials can be used for the production of injections or the preparation of nanomaterials.
At this year's Pharmaceutical Machinery Expo, Dawei Machinery also brought ceramic (zirconia) material ultrafine crushers, which attracted many visitors to stop and test machines as soon as the equipment was unveiled. According to the staff, the ceramic (zirconia) material ultrafine crusher achieves zero metal mixing, ultra-low temperature and no loss fully enclosed crushing work, which can improve the efficacy of raw materials and protect the nutritional components of materials from loss.
Exhibits
The ceramic series new material solves the quality requirements of customers for higher-level products and is known as the "new material for green ultrafine grinding equipment and technology". So far, the company's equipment materials mainly include three types: traditional stainless steel materials, special alloy materials without chromium and nickel, and ceramic materials with zero metal mixing.
  The vibration based ultrafine grinding technology and equipment have been included in university textbooks, and the research results have been further recognized
Through continuous technological innovation, Da Micro Mechanical Crusher equipment has achieved breakthroughs and been recognized by the industry. It is reported that the vibration type ultrafine grinder independently developed by Dawei Machinery has been included in the food series textbooks of the National Excellent Engineer Education and Training Program for Beverage Technology/Higher Education Food Majors.
This series of textbooks is edited by Professor and doctoral supervisor Sun Hanju from the School of Food and Biotechnology at Hefei University of Technology, and Associate Professor He Shudong from the School of Food and Biotechnology at Hefei University of Technology.
Dawei Machinery stated that the inclusion of the vibrating ultrafine crusher in this textbook fully demonstrates the attention and recognition of the equipment in the academic community, and represents further recognition of the company's research achievements.
It is reported that the vibrating ultrafine pulverizer was successfully developed in 1996. Compared with traditional pulverizers, the vibrating ultrafine pulverizer has five major advantages: firstly, cell level micro pulverization can fully release the active ingredients and has high bioavailability; The quality of the finished product is stable and controllable. 2、 Through cell level micro pulverization, combined with surface modification, particle design, composite or precision coating technologies, effective means have been provided for the development of traditional Chinese medicine dosage form reform towards miniaturization and diversification. 3、 By using cell level micro pulverization, drug efficacy can be improved (reducing dosage), production processes can be simplified (reducing labor and equipment investment), and production costs can be reduced. 4、 Due to the stable and controllable quality of the finished product, which is clearly precise, compact and high-end, with a large profit margin and strong market competitiveness, sales will increase. 5、 By improving the quality of finished products, reducing costs, and increasing sales, finished products can have market competitiveness and high added value, effectively reducing investment risks in technology, processes, and equipment, and greatly shortening the investment payback period.
  Create value for customers, with a cell wall (membrane) breaking rate of over 98%
Adhering to the business philosophy of "strengthening, expanding, and creating value for customers", Dawei Machinery continuously customizes crushing equipment that is more suitable for users based on their actual problems and needs.
It is reported that the company combines ultrafine powder technology with traditional Chinese medicine and has conducted research on the characteristics and particle size properties of more than 2000 types of Chinese medicinal materials. After tens of thousands of ultrafine grinding and cell wall (membrane) breaking experiments, the concept of "Chinese medicine cell level ultrafine grinding, full component drug application, ultrafine powder Chinese medicine, and Chinese medicine cell wall breaking decoction pieces" has been proposed. We have accumulated a wealth of successful practical experience in achieving traditional Chinese medicine cell level ultrafine grinding operations with the main goal of cell wall breaking.
Da Micro Mechanical Ultra fine Grinding Equipment belongs to the fourth generation vibration mill, which has the characteristics of high grinding efficiency, high wall breaking rate, low grinding temperature (temperature controllable), thorough grinding, no residue left, fully enclosed operation, no dust, and low material loss. The powder particle size can reach 1-0.1 μ m, and the cell wall (membrane) breaking rate is over 98%.
It is reported that the Da Micro Mechanical Ultra fine Grinding Machine adopts various technologies such as fully enclosed non grading technology, compressed micro grinding technology, dynamic optimization technology, and mechatronics integration technology according to the different characteristics of the materials. It also uses high-speed impact force and shear force to subject the materials to high acceleration impact, friction, compression, cutting and other effects in the grinding cylinder, which can achieve ideal crushing effect in a short time and is highly favored by users. The current company's ultrafine grinding and cell wall breaking technology has been widely applied in industries related to powder applications, including pharmaceuticals (including veterinary drugs and pesticides), food (food), cosmetics, chemical building materials, metallurgical energy, electronic environmental protection, and resources.
Customer negotiation
Looking ahead to the future, Dawei Machinery stated that the company will continue to provide pre-sales technical services such as technical consultation, process testing, equipment selection and design for customers in different industries. We will develop, design and produce more suitable and high-quality ultrafine grinding and cell wall breaking equipment for customers, better meet their actual needs, and create greater value for them.