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The principle and application scope of high shear emulsification tank
Date: 2020-12-14Read: 7
High shear emulsification tank is a type of emulsification equipment used in modern chemical industry production, widely used in industries such as food, chemical, cosmetics, pharmaceuticals, and papermaking. The high shear emulsification tank has functions such as high-speed mixing, dispersion, emulsification, and dissolution, which enable two or more materials to disperse and mix with each other to achieve a uniform state. It can also accelerate heat transfer, mass transfer, and chemical reactions, and has good dissolution and emulsification effects on additives such as sugars, milk powder, and rubber in industrial production.
The principle of high shear emulsification tank: During operation, the emulsification head inside the tank rotates at high speed, generating strong suction force. The material is rotated and sucked down by the strong suction force of the emulsification head, and then thrown towards the stator, sprayed out through the gaps of the stator teeth. At the same time, the anti vortex baffle at the bottom of the high shear mixing material emulsification tank converts the rotational force into up and down tumbling force. Through this repeated action, the materials in the tank are mixed evenly, preventing the powder loaded materials from accumulating and aggregating on the liquid surface, thus achieving the purpose of emulsification and homogenization. The production process of materials is completed entirely in a sealed environment, ensuring safety and hygiene.
Application scope of high shear emulsification tank:
1. Food and beverages: dairy products, ice cream, chocolate, soy milk, fruit juice, jam;
2. Cosmetics industry: detergent, conditioner, shampoo, skin lotion, perfume;
3. Pharmaceutical industry: injections, pharmaceutical lotion, pharmaceutical creams, health products, pharmaceutical slurry preparations;
4. Chemical industry: lubricating oil, grease, heavy oil emulsion, diesel oil emulsion, disinfectant, insecticide, photosensitive latex, rubber slurry, resin slurry, thickener, essence, silicon material, carbon black, magnesium oxide, titanium dioxide, anti adhesive, release agent, defoamer, sealant, etc;
5. Paper industry: pulp, adhesive, injection agent, resin emulsion.