Chinese medicine pill making machine fully automatic

The fully automatic traditional Chinese medicine pill making machine is a typical representative of traditional Chinese medicine manufacturing moving towards industrialization 4.0. It integrates the technology and experience of traditional pharmacists into a digital language that is reproducible, controllable, and traceable through the integration of electromechanical phosgene. It is not just a "molding" machine, but also a smart engine that ensures high-quality and large-scale production of traditional Chinese medicine pills, helping the Chinese medicine industry break free from the stereotype of "coarse, large, and black" and steadily move towards precision, efficiency, and modernization.

The fully automatic traditional Chinese medicine pill making machine is not omnipotent, and its application prerequisite is that the material must be in the form of paste or flexible soft material. It is widely used in:

Honey pills: various types of large and small honey pills.

Concentrated pill: a pill made by mixing fine powder of medicinal herbs with medicinal herb extract.

Water honey pill: a pill made by mixing honey and water as a binder.

Food and health products: Sesame pills, Job's tears pills, various food grade pills.

Fully automatic "means that the entire process from raw material input to finished product output can be completed continuously without manual intervention. It usually integrates the following multiple process units:

Soft material unit: automatically mix and stir the medicinal powder with adhesive (such as honey, water, extract) in proportion.

Conveyor extrusion unit: Convey and extrude the mixed soft material into uniform and dense strips.

Servo pill making unit: Accurately cut the medicine strip and knead it into round pills.

Online detection and adjustment unit: Real time monitoring of parameters such as pill weight and roundness, and automatic feedback adjustment.

Output and sorting unit: Automatically transport finished pills to the drying or packaging process.

1、 Equipment features:

1. This machine is made up of two parts: strip making and pill making. It has a box structure with horizontal strip making, simple structure, easy operation, and convenient maintenance.

The rolling and cutting mechanisms of the pill making part are installed in a gearbox, with good lubrication conditions for the components. The cutting speed can be adjusted through the knob of the continuously variable transmission, allowing the rolling cutter to achieve a speed of 6-30 revolutions per minute until the cutting speed matches the strip speed.

3. The feeding port is large, and the pressure plate flips and presses the material, which is convenient for filling and can prevent material breakage. The hopper is divided into upper and lower parts with a replica shaft as the boundary, and can be opened when it is clear, which is very convenient

4. Drip the medicine strip with alcohol, and the outside of the pill making knife is equipped with a brush to prevent sticking of the knife. The alcohol is stored in the square box of the dispensing mechanism, and the amount of alcohol is adjusted through a ball valve.

2、 Partial equipment innovation:

1. The electronic control part has been improved, making it easier to clean the machine

2. Added frequency conversion, adjustable output speed, increased production capacity

3. Jiaolong dual discharge, deepened the pitch and depth, and the discharge speed is 1/3 faster than the old-fashioned block

4. The mixing part of the old pellet making machine is fixed with 2 locating pins and 4 6mm inner hexagonal pins, while the new pellet making machine only requires 2 10mm inner hexagonal pins and is equipped with a dedicated inner hexagonal socket wrench

5. The grinding pill discharge plate has increased its depth and width, eliminating the problem of pill leakage and retention

6. The gearbox reduces the number of tension wheels, eliminating the problem of chain detachment caused by tension wheels, facilitating the disassembly and assembly of chains, and saving labor.

7. The original motor reducer has been replaced with a cycloidal pinwheel integrated machine, reducing noise during equipment operation and ensuring stable power.

2、 Technical parameters

Pill making range: small water pills, small honey pills, concentrated pills, etc

Model: ZWJ-M-80

Specification (mm): 3-8 (Comes with a set of rollers)

Posting (root): 3

Output (kg/h): 8-40 (depending on the specific gravity of the material)

Voltage (V): 380

Power (kw): Strip production 1.5kw, rolling: 0.55kw, cutting: 0.37kw

Dimensions (mm): 1200 * 830 * 1010

Weight (kg): 240

Fully automatic traditional Chinese medicine pill making machine