Continuous countercurrent extraction equipment Ultrasonic extraction equipment

NegotiableUpdate on 02/11

Model

Nature of the Manufacturer: Producers

Product Category

Place of Origin

Online Consult

Overview

The extraction temperature of the dual and continuous countercurrent extraction equipment can be appropriately selected according to the characteristics of the material. The heat carrier is generally steam, but can also be hot water or thermal oil (for easy self-control at low temperatures). According to the theory of traditional Chinese medicine extraction, the optimal temperature for the extraction of medicinal materials is about 80 degrees Celsius to maintain the heat sensitive components from being damaged, starch and other substances from being easily leached, and to reduce the difficulty of the next filtration process.

Product Details

ShuangheContinuous countercurrent extraction equipmentProduct Usage and Application Fields

Usage: Extract various effective medicinal ingredients from traditional Chinese medicinal materials such as plants and animals.
Application areas: Chinese medicine factories, natural product extraction factories, biopharmaceutical factories, plant pesticide factories, cosmetics factories, health insurance product factories, food factories, feed factories, etc.

ShuangheContinuous countercurrent extraction equipmentInnovation points of the product
Invented an ultrasonic processing device and creatively combined it with a continuous pipeline extraction equipment;

Apply ultrasonic technology to the industrial extraction of traditional Chinese medicine and natural medicines.

Apply industrial automation control technology to the extraction of traditional Chinese medicine and natural medicines.

Progressiveness of products

1. Continuous countercurrent ultrasonic extraction equipment and traditional extraction equipment

		Continuous countercurrent ultrasonic extraction machine	Hot reflux multifunctional extraction tank
Extraction mechanism		1. Ultrasound accelerates the activity of solvent extraction, improving the speed of permeation, dissolution, and diffusion. 2. Continuous countercurrent extraction, in each section of the extraction tube, the extraction solvent and drug always maintain the largest concentration difference ratio, improving penetration and solvent. The speed of diffusion. 3. Auxiliary heating accelerates the extraction of coal activity, with high permeability and solvent. The speed of diffusion. 4. The stirring device improves the communication, mixing, and contact between medicinal materials and extraction solvents, enhancing the speed and uniformity of extraction.	1. Heating accelerates the activity of the extraction solvent, improving the speed of permeation, dissolution, and diffusion. 2. The stirring device improves the communication, mixing, and contact between medicinal materials and extraction solvents, enhancing the speed and uniformity of extraction.
effect	Extraction ability	Zui large set (total volume of extraction tube 5000 liters) can extract up to 10 tons of medicinal materials per day	The daily extraction of medicinal herbs from the largest single tank (6000 liters) is 1.5 tons
	extraction time	10-40 minutes/minute	2-10 hours/hours
	extraction rate	High extraction rate, stability, and minimal impurities	Low extraction rate, instability, and high levels of uncertain components such as impurities
	energy consumption	Electricity is the main source of energy, with auxiliary steam heating, which accounts for 1/2-1/3 of the extraction tank.	Mainly steam heating, high energy consumption
temperature control	configuration	Controllable from low temperature of 5 degrees Celsius to high temperature of 90 degrees Celsius	From a low temperature of 20 degrees Celsius to a high temperature of 100 degrees Celsius
	low temperature	Short extraction time, simple operation, achieving industrialization, making it a better equipment for low-temperature extraction	Long time, low yield, small production capacity, unable to meet the industrial requirements of low-temperature extraction
	high temperature	Under the same extraction yield conditions, the extraction temperature is 30-40 degrees lower than that of the extraction tank	Must be extracted at high temperature
Extract solvent		Sealed explosion-proof, equipped with condenser, can use various organic solvents
pressure		The extraction tank is at normal pressure and cannot be pressurized	The extraction tank can be pressurized appropriately
Cleaning and cleaning		Uniformly arrange rotating spray cleaning balls within each pipe section to achieve WIP online cleaning	Top configuration with rotating cleaning ball to achieve WIP online cleaning
Particle size requirements for raw medicinal materials		Need to be crushed	Can maintain the original state of medicinal herbs
production operation		During the extraction process, achieving continuous inflow and outflow of materials and liquids has the following advantages Reduce process losses; The medicine residue is drained and discharged diagonally upwards through a drain pipe, and directly enters the extruder (water extraction). After extrusion, it enters the dryer (solvent extraction), and the residual organic solvents in the medicine residue are efficiently and low-energy recovered. 3. Automatic continuous slag discharge reduces labor intensity and avoids pollution to the workshop.	Intermittent batch operation, unable to achieve continuous processing Heating and recovering residual organic solvents from medicinal residues in the extraction tank results in low efficiency, small recovery amount, and high energy consumption. Artificially discharging pesticide residues requires high labor intensity and carries certain risks, which can cause pollution to the workshop.

Product Description

The ultrasonic countercurrent extraction unit was invented and designed based on the production theory and laws of modern natural products, especially traditional Chinese medicine, after years of research and development. This unit is composed of a certain number of leaching single tanks with special devices and external heating jackets connected to the conveying and infusion pipelines (increasing the stroke is to create the largest concentration difference). The extraction temperature can be appropriately selected according to the characteristics of the material. The heat carrier is generally steam, hot water, or thermal oil (for easy self-control at low temperatures). According to the theory of traditional Chinese medicine extraction, the optimal temperature for extracting medicinal materials is about 80 degrees Celsius to maintain the heat sensitive components from being destroyed, prevent starch and other substances from leaching, and reduce the difficulty of the next filtration process.
The ultrasonic countercurrent extraction unit is a countercurrent process, in which the medicinal materials are automatically quantitatively added from the feeding port, and the solvent is injected in a controlled amount from the inlet. Under the push of a special device, the leachate and medicinal materials form a continuous countercurrent extraction process in opposite directions. The extract that flows out from the front of Zui is fully leached with active ingredients, while the residue that is discharged from behind Zui contains almost no active ingredients, and then enters the juicer or solvent recovery device for clean processing, which is both economical and efficient. The entire system is a closed system, suitable for both volatile organic solvent leaching and water solvent leaching, clean and hygienic, with automatic feeding and slag discharge, and easy operation. Cleaning can be done by opening the upper door cover, which meets GMP requirements.