Professional Plant Extraction Manufacturer Ultrasonic Extraction Equipment Ultrasonic Extraction Equipment

NegotiableUpdate on 02/11

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Nature of the Manufacturer: Producers

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Place of Origin

Online Consult

Overview

Continuous countercurrent extraction equipment is a type of extraction equipment that is suitable for extracting substances with short extraction times (less than 90 minutes) using traditional methods. It maintains traditional extraction functions such as high temperature boiling, hot reflux, and constant low temperature filtration, and achieves continuous fully enclosed operation and dynamic countercurrent extraction, improving production efficiency, reducing labor intensity, reducing solvent consumption, lowering production costs, ensuring the safety of the production process, and avoiding environmental pollution caused by drug residues. It is an efficient, energy-saving, safe, and environmentally friendly equipment for the production and processing of traditional Chinese medicine and natural products, widely used in the extraction of compound and single Chinese medicinal herbs using various solvents

Product Details

Continuous countercurrent extraction equipmentIt is a type of extraction equipment suitable for traditional methods with shorter extraction times（The extraction of substances within 90 minutes, while maintaining traditional extraction functions such as high temperature boiling, hot reflux, and constant low temperature filtration, achieves continuous fully enclosed operation, dynamic countercurrent extraction, improves production efficiency, reduces labor intensity, reduces solvent consumption, lowers production costs, ensures the safety of the production process, and avoids environmental pollution caused by drug residues. It is a set ofEfficient, energy-saving, safe, and environmentally friendlyofTraditional Chinese Medicine and Natural ProductsProduction and processing equipment is widely used to extract traditional Chinese medicine and various natural active ingredients from compound and single herbs using various solvents, especially suitable for high-temperature water decoction and extraction.

Chapter 1: Main body of continuous countercurrent extraction equipment
The main equipment of the continuous countercurrent extraction device is a pipeline extraction device, which consists of a feeder, extraction pipe section, slag discharge pipe, discharge device, condenser, etc.
Chapter 2: Supporting System for Continuous Countercurrent Extraction Equipment

1. Medicinal material transportation and control system

2. Extraction solvent flow and temperature control system

3. Extraction process heating and insulation system

4. Extraction process mixing system

5. Extraction of liquid medicine residue separation system

6. Residue treatment system: composed of residueseparationMachinetunnel-typeComposed of a dryer, organic solvent recovery condenser and storage tank, and drug residue conveyor.

7. Online flushing system

8. Electrical operation control system: The entire system adopts centralized operation control and can be equipped with fully automatic programming control system and semi-automatic control device system according to user requirements.

Chapter 3: List of Models and Specifications of Continuous Countercurrent Extraction Equipment

serial number	Model		Extraction tube inner diameter (mm)	Soaking Extract Pipe section (Section)	Extract Pipe section Total length (meters)	Extract total volume (liters)	Extraction quantity （kg/hr）
1	Small scale model	GD-TQ/3/N2	300	2	10	693	42~125
2		GD-TQ/3/N3	300	3	15	1040	62~187
3		GD-TQ/4/N2	400	2	10	1231	74～222
4		GD-TQ/4/N3	400	3	15	1847	111~332
6	Medium scale model	GD-TQ/5/N3	500	3	15	2852	171～513
7		GD-TQ/5/N4	500	4	20	3803	228~684
8		GD-TQ/5/N5	500	5	25	4753	285~856
9		GD-TQ/6/N3	600	3	15	4051	243～729

Comparative analysis of performance of continuous countercurrent ultrasonic extraction equipment
Comparative analysis with traditional extraction tanks

1. Realize continuous operation

1. The production efficiency has significantly improved.

2. Reduce the number of workers, lower labor intensity, and save production expenses.

3. The extraction capacity of a single device can reach per hourMore than 1300 kilograms, especially suitable for large-scale production and extraction.

2. Equipped with ultrasonic extraction technology

1. The extraction time is significantly reduced, which is a conventional method1/6~1/24；

2. Extraction temperature decreases20~50℃Beneficial for the extraction of thermosensitive drug components, reducing impurity content, and lowering energy consumption.

3. Avoid the use of additives. For example, extracting rutin from Sophora japonica by ultrasound avoids the traditional method of adding borax and sodium sulfite to the extraction solvent, which not only reduces production costs but also reduces environmental pollution.

4. Improved extraction yield5%~30%.

3. Realize extraction under counter current conditions

1. Reducing the amount of extraction solvent is a traditional extraction method1/2, reduces the workload of post filtration, separation, and concentration, saves energy consumption, and lowers production costs.

4. Equipped with an automatic discharge device for drug residue

1. Solved the problem of difficult discharge of drug residue in the hot reflux extraction tank and the need for manual cleaning, which is both unsafe and troublesome.

2. Overcoming the problem of frequent opening of the slag discharge valve in the extraction tank and difficulty in ensuring sealing.

5. Supporting drug residueOnline SeparationMachine andtunnel-typeSolvent drying and recovery system

1. separationThe liquid content in the residue is50-70%, improve yield and reduce waste.

2. separationThe residual solvent in the dried residue enters the dryer and evaporates, then enters the condenser for recycling and reuse, reducing solvent waste and avoiding unsafe factors caused by solvent evaporation in the production process. At the same time, the dried residue is directly loaded onto trucks or packaged for storage and reused as feed and fertilizer, which not only improves economic benefits but also avoids environmental pollution.

6. The supporting extraction process stirring system ensures the uniformity of the extraction process.

7. Realize full process operation under sealed conditions, reduce process losses, and improve production safety, especially suitable for the extraction of various flammable, explosive, highly toxic volatile organic solvents.