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Phone
13913888986
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Address
No. 1202, Liuxin Road, Economic Development Zone, Liuhe District, Nanjing City
Nanjing Jiadun Automation Equipment Co., Ltd
13913888986
No. 1202, Liuxin Road, Economic Development Zone, Liuhe District, Nanjing City
TEL professional dissolution tank manufacturer
1、 Definition of stainless steel dissolution tank:
Dissolving tank, also known asMixing tankIt is a stainless steel mixing, stirring, and dissolving container that mixes one or several materials according to the process ratio. It is widely used in the production of dairy products, pharmaceuticals, biotechnology, food, and other industries. It is also a necessary equipment for preparing large infusion solutions, small injections, and other medicinal liquids in the pharmaceutical industry.
2、 Composition of dissolution tank:
Generally, it is a fully sealed, vertically structured sanitary and clean container with functions such as heating, cooling, insulation, and stirring. The tank with heating or cooling function is equipped with a jacket, which can be heated or cooled separately by introducing heating or cooling medium, so that the medicine can be fully dissolved and mixed by the operation of the stirrer. The system configuration mainly includes transmission device, mechanical seal device, temperature control device, spotlight, sight glass, mixing device, manhole feeding port, steam inlet, condensate outlet, material outlet, sewage outlet, sampling port, 360 ° universal cleaning ball. Some also have orifice plate filtration device, weighing and measuring device, liquid level measuring device, circulation device, etc.
3、 Function:
Suitable for the preparation and storage of liquid materials in the traditional Chinese medicine, food, and chemical industries, steam or cold water can be introduced into the jacket to keep the materials at a suitable temperature. It is the preferred equipment for injection, infusion, concentrated and diluted liquid medicine preparation. The simultaneous dissolution tank can be used for the synthesis, acid-base neutralization, decomposition post-treatment and other reactions of Chinese and Western medicine extraction or proportioning solutions. The dissolution tank has heating, cooling, insulation, and stirring functions. The tank body is designed with process pipe openings such as material inlet, pure water outlet, discharge outlet, and sampling outlet, which can provide conditions for the liquid preparation process. After the liquid preparation is completed, the direct steam can be turned on to achieve sterilization and disinfection function. After the high-temperature liquid preparation process is completed, if cooling is required, the discharge valve can be opened for discharge after cooling.
An automatic control system can be designed, including process control such as feeding, discharging, temperature control, stirring, pH adjustment, weighing and measuring, liquid level measurement, etc., to reduce labor intensity and achieve fully automatic control of the liquid preparation process.
4、 Accessories for dissolution tank:
According to customer requirements, CIP cleaning devices, level gauges (level gauges), manholes (hand holes), respirators (fire-resistant and explosion-proof), mirror lights, temperature sensors, pressure gauges, vacuum gauges, downward discharge valves, ball valves, inlet ports, outlet ports, drain ports, etc. can be installed.
5、 Dissolving tank distribution box:
The electrical control equipment involved in the control of motor reducer start stop or variable frequency speed regulation in the distribution box, temperature digital display controllable device and accessories. The automatic liquid dispensing system can be equipped with a LCD touch screen and a PLC controller.

6、 Parameter selection:
| Nominal volume | 100L | 300L | 500L | 1000L | 2000L | 3000L | 5000L | 10000L |
| Inner diameter size (mm) | 500 | 800 | 900 | 1100 | 1400 | 1500 | 1800 | 2100 |
| Heat exchange area (m2) | 0.9 | 2.0 | 2.7 | 4.5 | 7.5 | 10.0 | 13.5 | 22 |
| Mixing power (KW) | 0.55 | 0.75 | 1.5 | 3.0 | 4.0 | 5.5 | 7.5 | 11.0 |
| Speed (r/m) | Fixed speed or variable frequency speed regulation | |||||||
| Mixing form | Design and manufacture according to material properties | |||||||
| Work pressure (Mpa) | Design and manufacture according to process conditions | |||||||
| Working temperature ℃ | 0-200° | |||||||
| Jacket heating/cooling medium | Steam/cooling water/other refrigerants such as ethylene glycol and silicone oil | |||||||
| measurement method | Weighing and dispensing, liquid level measurement, or flow measurement | |||||||
| thermal insulation material | Polyurethane/rock wool | |||||||
| Pipe mouth configuration | Design can be carried out as needed under certain conditions | |||||||
| Tank material | SUS304/316L | |||||||
7、 Manufacturing and acceptance standards:
Steel Pressure Vessels "GB150-2011, HG20584" Technical Requirements for Manufacturing Steel Chemical Containers ", HG20583" Structural Design Regulations for Steel Chemical Containers ", HG/T20569" Mechanical Mixing Equipment ", current EU drug production quality management standards, customer requirements specifications, SFDA" Drug Production Quality Management Standards "2010 edition, ISO 14644-1," Design Specification for Cleanrooms in the Pharmaceutical Industry "(GB50457-2008), GAMP drug production automation management standards.
8、 The selection and ordering of dissolution tanks require the following parameters:
When designing and selecting, it is necessary to clarify the characteristics of materials, operating conditions, scope of component matching, and other requirements. Detailed inquiries can be made by phone.
Stainless steel dissolution tank manufacturer