Escherichia coli yeast wall breaking machine equipment, cell wall breaking machine

Escherichia coli yeast wall breaking machine equipment

Man (Shanghai Jinzhu):

Model: JZH500-150

Hourly processing capacity: 500 liters (0-120Mpa)

Maximum design pressure: 1500bar

Maximum working pressure: 1200bar

First level pressure

Can crush Escherichia coli, yeast, etc

Escherichia coli yeast wall breaking machine equipment

1. Technical features:

• vulnerable parts

Homogenizing valves, one-way valves, and plungers are made of special alloy steel, which has the characteristics of wear resistance, impact resistance, and long service life. They are also suitable for any disinfection process (including CIP). In special circumstances, ceramic materials can be used for homogenization valves, one-way valves, and plungers, which can also adapt to any disinfection process. Various sealing materials have the characteristics of wear resistance, non toxicity, high temperature resistance, and long service life. (Note: Homogenizing valves, one-way valves, plungers, and seals have all reached excellent levels and can replace imports.) Replacement of vulnerable parts is worry free, labor-saving, and simple (replacing plungers, plunger seals, and other parts does not require disassembling the pump body).

• lubrication

High pressure oil resistant hoses are selected, and a lubrication system combining forced injection and splash is adopted. Under the same production conditions, the oil temperature can maintain a relatively stable temperature, and the oil viscosity is not easily diluted, continuously exerting a good lubrication effect; At the same time, a circulating cooling system is adopted, greatly reducing the temperature of the transmission box and decreasing the loss of lubricating oil. (Note: The forced injection system, also known as the anti lock braking system, is directly injected into the middle of the bearing through a high-pressure oil resistant hose, forming a lubricating surface on the contact surface between the bearing and the crankshaft, changing the traditional method of using the bearing without direct oil lubrication on the contact surface between the bearing and the crankshaft, which leads to excessive temperature rise in the transmission case.)

• Transmission box

The crankshaft is made of alloy ductile iron and special alloy steel, which are wear-resistant and have a long service life; The crankshaft transmission adopts a Haff type and intermediate support structure (which effectively avoids the accumulation of stress caused by long-term operation of the crankshaft), modular, structurally reasonable, and easy to maintain; The transmission shaft and crankshaft adopt helical gear low-speed transmission, with low noise and good stability. The transmission case cover adopts O-type sealing, with good sealing effect. Filling the gearbox is simple, convenient, and more user-friendly.

• External structure of pump body

The high-pressure sealing cover of the pump body adopts a square cover, which has high strength and better sealing effect. The fastening nut is a cover nut, with a coordinated and beautiful appearance. The valve body and material channel of the pump comply with food hygiene standards and meet pharmaceutical standards. The import and export pipe fittings are connected to the pump body and valve body with flexible joints, which facilitates pipeline installation and allows for easy disassembly. The pump valve body has undergone special solution heat treatment, which enhances the flexibility of the pump valve body and greatly improves its service life.

• model

The Jinzhu homogenizer (high-pressure pump) adopts a horizontal model with good stability, and the shell is made of 304 stainless steel.

(Note: The front and both sides are equipped with movable doors, and there is no need to disassemble the shell for operation, maintenance, or upkeep. The shell has no burrs or sharp edges.)

• energy saving

The Jinzhu homogenizer (high-pressure pump) is designed with low energy consumption and high efficiency as its fundamental principles. Through a forced cooling injection system, it has a significant energy-saving effect under the same production conditions.

The technical characteristics of the Jinzhu homogenizer mentioned above all have national advantages.

Compared to others, Jinzhu stands out for its (*) technical features

Currently, six specialized courses have been obtained;

1.2 All equipment includes forced injection lubrication and splash lubrication systems;

1.3 All equipment includes a cooler;

1.4 In terms of traffic: Currently, the design capacity reaches 50000 LPH, and 35000 LPH can be provided to the market. Currently, multiple 15000 LPH machines are in use by customers (including Tetra Pak, Guangdong Happy Home, Special Forces, Hainan Coconut Tree, Hainan Chunguang, Hainan Airlines Beverage, Hainan Coconut Cow, Hainan Tropical Impression, Yili, and Wangwang);

1.5 Pressure aspect: Currently, the maximum test pressure has reached 200Mpa, and multiple 150Mpa devices have been provided for use at the customer's site

Currently, there is one domestic company that can provide and has multiple fully automatic homogenizers in use at the customer's site (such as Wahaha, Feihe, Wandashan, Sanyuan, etc.)

1.7 has done well in energy conservation, as shown in the energy consumption table below.

1 Escherichia coli yeast wall breaking machine equipmentTechnical Specifications

2. Quotation analysis (including 13% value-added tax)

4.1 Fully automatic

3 Payment Methods

Prepay 30% and pay an additional 70% before shipment.

4 Supply period

Received 50 days of advance payment.

5 Service Overview

Three guarantees for one year (normal operation and use), lifetime service. The supplier shall send personnel to the site for free to debug the equipment and teach the technology.