Fully automatic aluminum-plastic, pillow packaging, boxing, and 3D packaging production line

The nDPH320H high-speed roller plate aluminum-plastic blister packaging machine, a fully automatic production line for aluminum-plastic, pillow packaging, boxing, and 3D packaging, is a new generation product carefully developed and researched by our company. Its punching frequency can reach 200 times per minute, which is about four times higher than ordinary blister packaging machines. It combines the advantages of flat and drum bubble wrap packaging machines, and is equipped with a special shaped tablet feeder. It has high punching frequency, low energy consumption, accurate and stable action, convenient mold replacement, high yield, and features no horizontal waste edge punching and cutting (saving about 440000 consumables annually), greatly improving production efficiency. whole

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Fully automatic aluminum-plastic, pillow packaging, boxing, and 3D packaging production line

OneFully automatic high-speed aluminum-plastic, 2 pillow bags, high-speed boxing, 3D packaging production linesummary:

1. The entire production line is designed and manufactured according to the current GMP standard workshop space.

2. The functional areas of the entire line are designed to be separated, and the operation of the entire line is automatically controlled by German imported photoelectric eye tracking and detection.

3. The movements of each workstation along the entire line have high electronic automatic synchronization, making the operation of the entire line more coordinated, balanced, and low-noise.

4. This line integrates high-speed aluminum-plastic, pillow packaging, high-speed boxing, and 3D packaging, with simple operation PLC programmable control, touch based human-machine interface

5. High degree of automation, wide control range, high control accuracy, sensitive control response, and good stability.

6. This production line can not only be linked for production, but also for single machine production

7. The number of components is small, the structure of the machine is simple, and maintenance is convenient.

8. Low decibel design, ergonomic application.

9. Use a continuous conveying system to connect high-speed aluminum-plastic, pillow packaging, high-speed boxing, and 3D packaging machines separately, ensuring multi machine linkage.

II Introduction to the main functions of the machine

Fully automatic packaging line (DPH320H fully automatic high-speed roller plate aluminum-plastic blister packaging machine, 2 PW300B pillow packaging machines, XWZ300 continuous high-speed boxing machine, TMB-300 three-dimensional transparent film packaging machine)

2.1. Product Name: Fully Automatic High Speed Roller Plate Aluminum Plastic Bubble Cover Packaging Machine

Product model: DPH320H

Product Introduction:

DPH320H high-speed roller plate aluminum-plastic blister packaging machine is a specialized equipment for blister type aluminum (PTP)/plastic (PVC) composite sealing packaging of drugs (tablets, capsules), food, medical equipment, health products, electronic components and similar materials. Due to the use of positive pressure forming and rolling heat sealing, it has the characteristics of firm blister cover and flat plate.

The DPH320H high-speed roller plate aluminum-plastic blister packaging machine is a new generation product carefully developed and researched by our company. Its punching frequency can reach 200 times per minute, which is about four times higher than ordinary blister packaging machines. It combines the advantages of flat and drum bubble wrap packaging machines, and is equipped with a special shaped tablet feeder. It has high punching frequency, low energy consumption, accurate and stable action, convenient mold replacement, high yield, and features no horizontal waste edge punching and cutting (saving about 440000 consumables annually), greatly improving production efficiency. The overall design of the machine is more reasonable, adopting variable frequency speed regulation and integrated automatic control technology for machinery, electricity, light, and gas, and strictly following the "GMP" standard requirements of the pharmaceutical industry for innovative design. The whole machine is divided into multiple parts, and the workstation structure is modularized with many functions.

Performance of DPH320H high-speed roller plate aluminum-plastic blister packaging machine

1. The forming heating plate automatically closes and opens, and can delay startup after the heating plate is lowered, limiting material waste to within one plate range.

2. Air cushion heat sealing, the mesh roller is automatically raised by the cylinder during shutdown. Eliminating the deformation of the bubble cover caused by thermal radiation during stopping, it also facilitates the cleaning of the mesh roller, and plays a buffering role during overpressure, which is beneficial for extending the service life of the machine.

3. The rolling heat sealed blister pack contains tablets and aluminum foil passed through between two rollers, which are in contact in a straight line with a small contact area and relatively high pressure, making the heat sealing more efficient. One of the advantages of drum heat sealing is that it has a small contact area and short heating time, which increases the speed of the whole machine. The heat sealing roller is equipped with a stainless steel heating tube for heating the heat sealing roller. The heating tube is controlled by an automatic temperature control system to maintain a constant temperature. The roller mold and the heat sealing roller will heat up when in contact for a long time. This machine adopts air cooling to avoid water leakage caused by water cooling in the past.

4. PVC completion and breakage automatic alarm, shutdown, and equipped with emergency stop safety device, improve the safety of operators during debugging and mold replacement.

5. Multiple fonts are available for you to choose from when printing batch numbers. The machine is designed with a large number of digits to meet customer needs, and the strong force makes the printing clearer. The roller plate machine synchronizes without error, making the position of the batch number more accurate.

6. All parts and feeders that come into contact with drugs are made of stainless steel and non-toxic materials, in compliance with GMP requirements.

7. The rotation angle of the stepper die behind the servo step punching and blowing bubble (i.e. the length of the bubble taken out) is consistent with the rotation angle of the stepper die above the die (the length of the bubble turned into the punching), achieving plate synchronization. Changes in sections only require shifting gears, without the need to change gears. Misalignment without edge cutting reduces vertical waste edges to 1mm and eliminates horizontal waste edges. Producing for 8 hours * 2 per day per year can save more than 440000 yuan in materials. The ordered arrangement of the punched sections can push out a length of 1 meter, without the need for manual sorting, making it convenient for the next boxing process.

8. When the machine is turned on and running, the oil pump automatically refills every 10 minutes (parameters can also be set separately) to lubricate and cool down, protect the smooth operation of the machine, and extend its service life.

9. Machine protection device:

(1) If PVC and aluminum foil are missing, the machine will automatically shut down.

(2) When there is a shortage of medication, the machine will automatically sound an alarm.

(3) Insufficient air pressure, the machine automatically alarms and shuts down.

(4) Regardless of which temperature exceeds the limit, the machine will automatically cut off the heating system to protect the electronic control system from damage.

(5) The PLC system contains helpful information to make your operations more convenient.

The touch screen will display the fault situation and fault point when the above faults occur, making it easy for you to troubleshoot.

Product model: PW-300B

The PW-300B multifunctional fully automatic high-speed pillow packaging machine is mainly suitable for bag packaging using aluminum-plastic packaging panels in industries such as medicine and food. It plays a role in moisture prevention, dust prevention, and light avoidance, while improving product grade and added value. Using this machine saves more than 20% of costs compared to manual bag packaging, and can be produced in conjunction with aluminum-plastic packaging machines, transparent film packaging machines, and other machinery. Key Features:

1. Compact and reasonable structure, stable performance, easy to understand operation;

2. Dual frequency conversion motor control, continuously variable speed, bag length can be set and cut at any time, no need to adjust air travel, one-step in place, saving time and film.

3. Adopting electrical components, PLC control, human-machine interface, convenient and fast parameter setting;

4. The fault diagnosis prompt is clear at a glance, making it more user-friendly to use;

5. High sensitivity photoelectric eye color marker tracking, making the sealing and cutting position more accurate;

6. Accurate temperature setting, suitable for various packaging materials, and improved sealing quality;

7. Equipped with a positioning shutdown function, it does not stick to the knife and does not require film;

8. The transmission system is concise and clear, with more reliable operation and easier maintenance;

9. All controls are implemented by software, which facilitates functional adjustments and technological upgrades, and can meet the production needs of different periods.

10. The servo controlled feeder device of the dispensing board is suitable for automatic feeding of various specifications of aluminum-plastic dispensing boards.

2.3 Product Name: Continuous High Speed Box Packing Machine

Product model: XWZ220

Product Introduction:

The XWZ220 high-speed box packing machine is an electromechanical integrated product developed by our company based on years of production experience and technology. It consists of parts such as feeding, folding instructions, unfolding medicine boxes, loading drugs and instructions into boxes, marking batch numbers on paper boxes, sealing medicine boxes, and outputting finished products. It adopts an integrated automatic control of machine, electricity, light, and gas to achieve automated production of drug packaging. Each operation link adopts advanced detection methods, and unqualified products are automatically removed to ensure the qualified rate of finished products. Human errors are controlled to a low limit, effectively preventing the quality of drugs from being contaminated during the packaging process, ensuring that the drug packaging production process meets GMP requirements, and significantly reducing production costs and labor intensity.

The XWZ220 high-speed box packing machine adopts a desktop structure design, innovative and compact design, and ergonomic construction, allowing operators to get close to the equipment and clean it as much as possible. The whole machine has a balcony style suspended structure, and dirt scattered during operation will fall from the suspended seam and be collected in a unified place under the machine for easy cleaning. The whole body is wrapped in stainless steel and has a closed circuit and air path structure, making the machine more user-friendly. The drive device is located at the rear of the machine and is open on the operator's side, which meets GMP requirements and is very easy to operate. The innovative compact design and ergonomic construction allow operators to have maximum access to the equipment and perform cleaning, making all operations simple and easy.

One Performance characteristics:

1.1. The equipment casing is made of high-quality 304 stainless steel shell and aluminum alloy tempered glass protective door. The aluminum alloy tempered glass protective door is equipped with a Schneider door magnetic switch (CE certified) for protection. When the protective door is opened during normal production, the machine will automatically stop working to ensure the safety of operators.

1.2. The equipment adopts a horizontal packaging method, where the paper box is placed into a rotating chain through suction cups. The rotating chain runs continuously in the same direction, and both the paper box and the medicine are packaged in a lying down manner.

1.3. The whole machine adopts continuous boxing, and the machine is boxed in a stable operating state, with minimal mechanical noise and load.

1.4. The drug is fed into the box using a multi head and multi station feeding method. The push head is synchronized with the drug and paper box, and the push head uses a linear cam mechanism to feed the drug into the paper box at a certain distance. The drug is fed into the box in any non impact state.

1.5. The control system uses a human-machine interface touch screen to communicate with the machine, enabling adjustments to the programs at each workstation and statistical analysis of the machine's production status. Functions such as fault alarm display.

1.6. The program adopts PLC full process automatic monitoring and photoelectric detection mechanism, which can automatically display, alarm and reject the insufficient loading capacity and paper box jam of the section, ensuring the output of qualified finished products at the discharge port. And automatically count and display on the screen.

1.7. The main motor adopts variable frequency speed regulation.

1.8. When converting varieties, there is no need to replace parts, and the conversion can be directly carried out through the adjustment mechanism. Each adjustment component is fastened with a handle adjustable set screw, which is easy to operate and can be adjusted without tools.

1.10. All parts in contact with the drug, including the secondary feeding hopper, are made of stainless steel and non-toxic materials, in compliance with GMP requirements.

1.11. Main function: Automatic folding (1-4 fold) and conveying of the instruction manual; Automatic material sorting and feeding; Automatic unfolding of paper boxes, automatic packaging of instructions and materials, synchronous printing of batch numbers (three phases), automatic sealing of paper boxes, and automatic removal of waste products.

1.12. Suitable for: blister packs, injection trays, bottles, ointments, and rectangular or sheet-like items.

2.3 Product Name: 3D Transparent Film Packaging Machine

Product Model: TMB-300

Product Introduction:

1、 Main features

1. Fully automatic feeding, conveying, stacking, film wrapping, forming, sealing, counting, etc.

2. This machine can be used independently or in conjunction with laser coding machines, box packing machines, etc. to form an automatic production line.

3. Adopting angled packaging to make the packaging more exquisite and improve the anti-counterfeiting ability of the packaged material.

During the packaging process, when the small box is supplied, it can automatically turn on the machine; When there is no small box supply, it will automatically shut down.

5. Easy to operate, can adopt different packaging forms according to user needs, and its size can be adjusted freely within the packaging range.

6. Measuring instruments and meters shall use instruments and meters that comply with legal measurement units.

7. The machine has a compact structure, smooth operation, high efficiency, energy saving, and stepless speed regulation.

2、 Main technical performance

1. Packaging size range: L (50~300) × W (40~220) × H (10~90) mm;

2. Packaging speed: (10~35) medium pack/minute;

3. Packaging materials: BOPP or PVC;

4. Gas consumption: (50~100) L/min;

5. Total power: 2.25KW;

6. Power consumption: 1.5KW;

7. Comprehensive noise:<65dB (A);

8. Dimensions: 1950mm × 1100mm × 1130mm;

9. Whole machine weight: 500kg

Main technical parameters

Main technical parameters of DPH320H high-speed roller plate aluminum-plastic blister packaging machine
project		parameter
Punching speed (standard version 80mm × 57mm × 3)		60-200 times/min
production capacity		10800-36000 version/hour
Optional range of feed stroke		20-100 mm
Maximum forming area		320X250mm
Maximum forming depth		12mm
Heating power for forming upper and lower parts		2KW（×4）
Heat sealing heating power		3KW
Servo motor power		0.75KW X 2
Main motor power		1.5KW
Power supply and total power		Three phase four wire 380V 50HZ (220V 60HZ) 15.5KW
Air pump volume flow rate		≥0.5m3/min
packaging material	Medicinal PVC	0.25X320mm
	铝箔PTP	0.02X320mm
Overall dimensions of the machine (length X width X height)		4860X1070X2065mm
Packaging dimensions of the whole machine (length X width X height)		5260X1170X2465mm
Total weight		3000Kg