Fully automatic dry granulation machine

NegotiableUpdate on 02/12

Model

Nature of the Manufacturer: Producers

Product Category

Place of Origin

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Overview

The GL5-50 fully automatic dry granulation machine is a trial dry granulation equipment developed by our company. The particle size and compactness can be adjusted, and the finished product rate is greatly improved through PLC automatic control. It has the characteristics of high efficiency, high automation, easy use and maintenance, low noise, and good universality. It is widely used in the fields of medicine, daily chemical, food, etc.

Product Details

GL5-50Fully automatic dry granulation machinecomponents

1. Body

The main function of the fuselage is to provide support for various components and mechanisms. Adjustable feet are installed under the body to ensure that the entire device is securely grounded horizontally during installation

2. Feeding mechanism

The feeding mechanism consists of a feeding motor, synchronous belt pulley, material cylinder, screw, etc.

3. Tablet pressing mechanism

The tablet pressing mechanism consists of left and right pressure wheels, side sealing plates, scrapers, etc. The two pressure wheels rotating in opposite directions squeeze the material sent by the screw into a sheet. Our institution adopts cooling water circulation refrigeration for the pressure wheel, and the layout of the pressure wheel cooling water channel is reasonable, making the refrigeration more reliable and in line with the pharmacological characteristics of drugs.

4. Crushing and granulation mechanism

The crushing motor is transmitted to the crushing blade mounted on the crushing blade shaft through a pulley, and the crushing blade cuts the pressed strip into small pieces, which are directly dropped into the whole granule box.

The chopped block shaped material enters the whole granule drum and is squeezed by the high-speed rotating whole granule cage and sieve, and the finished particles are discharged from the sieve holes.

5. Circular vibrating screen

The vibrating screen adopts a quick detachable handle to connect the whole machine as a whole, and the upper cover adopts a closed structure to effectively prevent the dust generated by vibration during screening from flying.

6. Main technical parameters and specifications:

project		unit	Model
production capacity		Kg/h	GL5-50
Particle fineness		mm	10-50
Roller width		mm	0.3-1.5
Compression motor power		Kw	100
Feeding motor power		Kw	0.75
Whole grain power		Kw	0.75
power supply			380V/50Hz
host	Overall dimensions	mm	1160×840×1900
	weight	Kg	1200

Sample image of dry granulation method:

Complete set of machine packaging and shipping: (main machine dust removal, screening, vacuum feeding, chiller)

The characteristics of the fully automatic drying granulator mainly include the following aspects:

● Simple operation and high production efficiency: The automatic drying granulator uses a high-speed rotating rotor to feed the raw materials into the granulation chamber, while spraying an appropriate amount of additives to quickly aggregate the powdered raw materials into particles under the action of centrifugal force. Its fully automatic control system can adjust granulation parameters according to different raw materials and process requirements, achieving efficient and stable production.

● Uniform particle size distribution: The particles produced by this equipment are evenly distributed and there will be no significant differences in particle size. This is particularly important for industries such as pharmaceuticals and food, as uniform particles can improve product quality and stability.

Environmentally friendly: Since no liquid or organic solvents are added during the dry granulation process, it will not cause any pollution to the environment. This not only reduces energy consumption and emissions, but also alleviates the pressure on the environment.

Save energy and time: Traditional wet granulation requires a large amount of energy for the drying process, while dry granulation eliminates the drying step, greatly reducing energy consumption and shortening the production cycle.

Suitable for thermosensitive materials: Dry granulation does not require additional heating steps and is suitable for processing materials that are prone to decomposition or loss of activity at high temperatures.

● Avoid solvent contamination: The solvents used in wet granulation may cause environmental pollution or product quality issues, while dry granulation does not require liquids, reducing the risk of solvent residue or contamination, especially in the pharmaceutical industry.