Penicillin bottle washing machine

QCL series ultrasonicPenicillin bottle washing machineEquipment features:

This machine can clean ampoules, penicillin bottles, oral liquid bottles, infusion bottles and other medicinal bottles with outer diameters ranging from 10mm to 52mm. Specification range: 1-100ml

The bottle washing process adopts ultrasonic rough washing, six station tracking spray washing with needle inserted into the bottle, and two station spray washing outside the bottle, ensuring the quality of bottle washing.

Real time online detection of bottle cleaning effect, recording cleaning indicators throughout the process. If the bottles on the large plate robotic arm do not meet the standards due to external reasons, they can be removed and cleaned again.

Implement human-machine interface control, intuitively reflect production status, analyze equipment operation quality, and issue alarms and shutdown processing.

Four indicators of cleaning effectiveness: bottle washing water temperature; Water and air pressure; Cleaning time; The rough washing ultrasonic energy is used for real-time printing.

High output, stable equipment operation, easy operation of changing specifications,

This bottle washing machine can form a straight line or 90 ° direction for bottle loading and unloading according to the layout of the factory.

All stainless steel bottle clamp

Standard Cleaning Process Diagram

Servo drive structure

QCL seriesultrasonic wavePenicillin bottle washing machineTechnical Specifications

The principle of ultrasonic cleaning
The high-frequency oscillation signal emitted by the ultrasonic generator is converted into high-frequency mechanical oscillation by the transducer and propagated to the medium - cleaning solvent. The ultrasonic waves radiate forward in the cleaning solution, causing the liquid to flow and generate tens of thousands of tiny bubbles. These bubbles form and grow in the negative pressure zone where ultrasound propagates longitudinally, and quickly close in the positive pressure zone. In this process known as the "cavitation" effect, the closure of bubbles can form an instantaneous high pressure of over 1000 atmospheres, continuously generating instantaneous high pressure like a series of small "explosions" that constantly impact the surface of the object, causing the dirt on the surface and gaps of the object to quickly peel off, thereby achieving the goal of purifying the surface of the object.
In the middle is a layer of stainless steel plate with a certain thickness, and the transducer head is attached to this layer of steel plate. The transducer head and the stainless steel plate are driven to vibrate at high frequency by an ultrasonic generator that generates an alternating current signal with a certain frequency and voltage. When the steel plate vibrates upwards, the water is pushed upwards. When the steel plate vibrates downwards, the water cannot keep up with the vibration speed of the steel plate, and a gap is formed between the water and the steel plate. This repeated vibration will result in the formation of many bubbles, as shown in the figure: these bubbles are generated by the "cavitation effect", which we call cavitation bubbles. Cavitation bubbles propagate in the direction of vibration towards the water. If there is a workpiece in the water, the cavitation bubbles collide with the surface of the workpiece, generating an impact force of thousands of atmospheres, which drives the dirt on the surface of the workpiece to fall off.