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Gongyi Hongtong Machinery Sales Co., Ltd
Quartz sand crusher
NegotiableUpdate on 03/23
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Overview
Introduction to Quartz Sand Quartz sand is a quartz particle made by crushing and processing quartz stone. Quartz stone is a non-metallic mineral that is hard, wear-resistant, and chemically stable silicate mineral. Its main mineral component is SiO2. The color of quartz sand is milky white or colorless semi transparent, with a Mohs hardness of 7. Quartz sand is an important industrial mineral raw material, non hazardous chemical, and widely used
Product Details
Introduction to quartz sand crusher
Quartz sand crusher is a type of roller crusher, also known as quartz sand crusher, quartz sand making machine, etc. Quartz sand crusher is a mechanical device that uses the frictional force of the roller surface to bite the material into the crushing zone, causing it to withstand compression or splitting and be crushed. When used for coarse crushing or when increasing the crushing ratio, teeth or grooves are often made on the roller surface to increase the splitting effect.
In recent years, the quartz sand crusher produced by Hongtong Machinery has been widely used in Zhejiang and Jiangsu to crush steel slag. The steel slag crushed by the quartz sand crusher greatly reduces the grinding capacity of the ball mill and improves the economic benefits of steel slag selection. In addition, quartz sand crushers are also used in stone factories in Zhejiang, Jiangsu, and Sichuan for sand production. If the crushed stone is relatively hard, Hongtong Machinery recommends that you first consider using a quartz sand crusher for crushing, as quartz sand crushers have few vulnerable parts, except for the roller skin. The Hongtong Machinery quartz sand crusher adopts high manganese steel integral casting roller skin, and all roller skins have undergone heat treatment. We firmly believe that without a good roller skin, the quality of the quartz sand crusher cannot be discussed.
Image of quartz sand crusher
Belt driven spring roller crusher
1210 Large Coupling Spring Roll Crusher Picture (View more pictures)
Continuous transmission hydraulic roller crusher
Quartz sand making machine video——Click to view more videos of roller crushers
Comparison of crushing effects of quartz sand making machines, with adjustable discharge particle size
Shipping picture of quartz sand crusher（Click to view more shipping pictures of roller crushers）
Materials suitable for quartz sand crusher
River pebbles, calcite, quartz, marble, pebbles, bentonite, iron ore, bluestone, mountain stones, water slag, limestone, weathered sand, diabase, granite, basalt, etc.
Working principle of quartz sand making machine
Working principle diagram of double toothed roller crusher
The quartz sand crusher (roller crusher) is driven by two motors to operate two rollers. The quartz sand making machine mainly crushes and grinds materials, and is mainly suitable for the medium and fine crushing of medium hard materials.
In order to obtain products with different strength, the discharge port size of the quartz sand crusher (roller crusher) must be adjustable. In order to prevent iron damage to the crusher, a safety device must be installed. The movable roller shaft of the quartz sand making machine is supported by spring pressure. Under normal working conditions, the spring force is sufficient to overcome the crushing force required for the crushed material. Different thicknesses of gaskets are placed between the frame and the movable bearing. By changing the number of gaskets, the width of the discharge port between the two rollers can be adjusted to meet the requirements of different product particle sizes. When materials that cannot be crushed enter the crushing chamber, the spring is compressed, and the movable roller retreats to increase the discharge port. After the materials are discharged, the movable roller returns to its original position under the pressure of the spring. This is the mechanical discharge port adjustment and overload protection device (safety device).
Technical parameters of quartz sand crusher
Note: The equipment model parameters are constantly being improved. If you cannot find the required model in the parameter table, you can contact us directly. Our technicians will configure the equipment that best suits your production needs and site requirements according to your requirements.
Advantages of quartz sand crusher
In recent years, quartz sand crushers (roll crushers) have been widely used to crush steel slag. The steel slag crushed by quartz sand crushers (roll crushers) greatly reduces the grinding cost of ball mills and improves the economic benefits of steel slag selection. In Zhejiang and Jiangsu stone factories, quartz sand crushers (roll crushers) are also used for sand production. If the stone you crush is relatively hard, it is recommended that you first consider using quartz sand crushers (roll crushers) for crushing, because quartz sand crushers (roll crushers) have very few vulnerable parts, except for the roll skin, there are no other vulnerable parts. However, other crushing equipment needs to replace vulnerable parts every few days when crushing materials with higher hardness, greatly increasing time and economic costs. And our company's quartz sand crusher (roller crusher) uses high manganese steel integral casting roller skin, all of which have undergone heat treatment. The roller skin produced in this way has a lifespan two to three times longer than ordinary roller skin.
Quartz sand crusher (roller crusher) roller skin, vulnerable parts
1. Equipping a PDG-II roller sand making machine in the grinding system can fully utilize the production capacity of the grinding equipment, generally increasing output by 30% -40% and reducing total energy consumption by 20% -30%.
2. The quartz sand crusher (roller crusher) has a compact structure, light weight, and small volume. For grinding systems with the same production capacity requirements, equipping a PDG-II roller crusher can significantly save investment.
3. The quartz sand making machine has a simple structure, occupies a small space, and is easy to operate and maintain.
4. Internally equipped with dust-proof plates, the sealing performance is good, avoiding the splashing of small materials after crushing, reducing dust, low working noise, and greatly improving the working environment.
5. The abrasive roller body has been re optimized and designed, and the equipment does not need to replace the grinding roller body for life, while the old type of roller machine needs to be disassembled and overhauled after one year of use, and the roller body needs to be replaced.
6. The grinding roller of the quartz sand crusher is equipped with replaceable wear-resistant lining plates, which are made of advanced wear-resistant materials in China and have the advantages of long service life, low damage, and easy maintenance. The continuous service life can reach more than one year. When the wear is severe, the hood can be removed for replacement. The maintenance volume is small and the cost is low, which is incomparable to any other type of crusher in China.
7. The quartz sand making machine is equipped with a safety protection device. When unexpected metal or iron parts enter the crushing chamber, the protection device will be activated, and the iron parts will leak out and the equipment will operate normally.
8. The gap between the abrasive roller body of the quartz sand crusher can be adjusted arbitrarily between 1mm and 20mm. After adjusting the roller gap according to the requirements of the crushing particle size, the crushing particle size can be reliably controlled and discharged from below the crushing chamber at the ideal particle size.
9. The structure is simple and reasonable, with low operating costs, smooth operation, high efficiency and energy saving, high crushing efficiency, and adjustable discharge particle size.
10. The quartz sand making machine operates on the principle of low-speed and high-pressure roller extrusion. The material falls vertically into the crushing chamber from the upper part of the crusher, and is crushed by the strong pressure generated between the two rollers. Most of the material has become powder, and the remaining small portion of granular material has already produced a large number of cracks inside. In the further crushing process, the energy consumption of grinding can be greatly reduced and the output can be increased.
Note: When customers require finer fineness and higher output for crushed materials, a four roll crusher can be considered.
Quartz sand making machine - four roll crusher video
Four roll crusher crushing quartz sand trial machine video（Click to view more videos related to four roll crushers）
Comparison between quartz sand raw materials and finished products
Quartz sand production line technology
Firstly, the raw quartz ore is preliminarily crushed by a jaw crusher. Then, the produced coarse material is transported by a belt conveyor to a sand making machine (either a twin roll crusher or a four roll crusher) for further crushing. The finely crushed stone material is sieved by a vibrating screen to separate two types of stones, which meet the particle size requirements of the sand making machine. The other part is returned to the sand making machine for further crushing. Part of the stones from the sand making machine are made into sand, which is then washed by a sand washing machine (optional) to produce finished quartz sand, while the other part is crushed again by the sand making machine.
Note: The crushing equipment used for the second fine crushing in the quartz sand production line can be determined based on various factors such as customer material characteristics, crushing fineness, production capacity, etc. What we recommend here for everyone isimpact crusher、Roll Crusher、four-roll crusher、fine crusherWaiting for the crushing equipment. Customers can choose according to their own quartz sand production line needs.
Quartz sand crusher is a type of roller crusher, also known as quartz sand crusher, quartz sand making machine, etc. Quartz sand crusher is a mechanical device that uses the frictional force of the roller surface to bite the material into the crushing zone, causing it to withstand compression or splitting and be crushed. When used for coarse crushing or when increasing the crushing ratio, teeth or grooves are often made on the roller surface to increase the splitting effect.
In recent years, the quartz sand crusher produced by Hongtong Machinery has been widely used in Zhejiang and Jiangsu to crush steel slag. The steel slag crushed by the quartz sand crusher greatly reduces the grinding capacity of the ball mill and improves the economic benefits of steel slag selection. In addition, quartz sand crushers are also used in stone factories in Zhejiang, Jiangsu, and Sichuan for sand production. If the crushed stone is relatively hard, Hongtong Machinery recommends that you first consider using a quartz sand crusher for crushing, as quartz sand crushers have few vulnerable parts, except for the roller skin. The Hongtong Machinery quartz sand crusher adopts high manganese steel integral casting roller skin, and all roller skins have undergone heat treatment. We firmly believe that without a good roller skin, the quality of the quartz sand crusher cannot be discussed.
Image of quartz sand crusher
Belt driven spring roller crusher
1210 Large Coupling Spring Roll Crusher Picture (View more pictures)
Continuous transmission hydraulic roller crusher
Quartz sand making machine video——Click to view more videos of roller crushers
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Marble crushing test machine video - Roll crusher |
Quartz stone crushing test machine video - roller crusher |
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Shanxi aluminum magnesium alloy crushing test machine video _ Roll crusher |
Potassium feldspar crushing test machine video _ Roll crusher |
Comparison of crushing effects of quartz sand making machines, with adjustable discharge particle size
Shipping picture of quartz sand crusher（Click to view more shipping pictures of roller crushers）
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Sichuan Yibin Mr. Chen's 1200 × 1000 quartz sand crusher delivery site |
Hubei Zhang 1200x1000 quartz sand crusher delivery site |
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Large 1210 quartz sand crusher shipping picture |
Sent to Zhangzhou, Fujian, 400 × 250 quartz sand crusher |
Materials suitable for quartz sand crusher
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cobble |
calcite |
quartz |
marble |
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pebble |
Bentonite |
Quartz sand |
limestone |
Working principle of quartz sand making machine
Working principle diagram of double toothed roller crusherThe quartz sand crusher (roller crusher) is driven by two motors to operate two rollers. The quartz sand making machine mainly crushes and grinds materials, and is mainly suitable for the medium and fine crushing of medium hard materials.
In order to obtain products with different strength, the discharge port size of the quartz sand crusher (roller crusher) must be adjustable. In order to prevent iron damage to the crusher, a safety device must be installed. The movable roller shaft of the quartz sand making machine is supported by spring pressure. Under normal working conditions, the spring force is sufficient to overcome the crushing force required for the crushed material. Different thicknesses of gaskets are placed between the frame and the movable bearing. By changing the number of gaskets, the width of the discharge port between the two rollers can be adjusted to meet the requirements of different product particle sizes. When materials that cannot be crushed enter the crushing chamber, the spring is compressed, and the movable roller retreats to increase the discharge port. After the materials are discharged, the movable roller returns to its original position under the pressure of the spring. This is the mechanical discharge port adjustment and overload protection device (safety device).
Technical parameters of quartz sand crusher
|
Specification and model |
Feed particle size |
Discharge particle size |
Production capacity |
Motor power |
Weight |
External dimensions |
|
2PG400×250 |
<35 |
≤2-8 |
2-10 |
2×5.5 |
1.3 |
2150×980×800 |
|
2PG400×400 |
<35 |
≤2-8 |
5-12 |
2×7.5 |
2.3 |
2360×1100×800 |
|
2PG610×400 |
<65 |
≤2-20 |
5-20 |
2×15 |
3.9 |
3510×1420×1030 |
|
2PG750×500 |
<75 |
≤2-25 |
10-40 |
2×18.5 |
9.5 |
4210×1630×1260 |
|
2PG800×600 |
<80 |
≤2-25 |
12-45 |
2×22 |
10.8 |
4505×1780×1320 |
|
2PG1000×700 |
<100 |
≤3-30 |
20-65 |
2×30 |
14.9 |
5310×2175×1595 |
|
2PG1200×800 |
<120 |
≤3-35 |
35-80 |
2×37 |
25.5 |
6290×2270×1870 |
|
2PG1500×800 |
<130 |
≤3-45 |
50-120 |
2×75 |
33.7 |
7460×2410×2290 |
|
2PG1600×1000 |
<150 |
≤3-50 |
60-140 |
2×90 |
41.2 |
8220×2680×2475 |
Advantages of quartz sand crusher
In recent years, quartz sand crushers (roll crushers) have been widely used to crush steel slag. The steel slag crushed by quartz sand crushers (roll crushers) greatly reduces the grinding cost of ball mills and improves the economic benefits of steel slag selection. In Zhejiang and Jiangsu stone factories, quartz sand crushers (roll crushers) are also used for sand production. If the stone you crush is relatively hard, it is recommended that you first consider using quartz sand crushers (roll crushers) for crushing, because quartz sand crushers (roll crushers) have very few vulnerable parts, except for the roll skin, there are no other vulnerable parts. However, other crushing equipment needs to replace vulnerable parts every few days when crushing materials with higher hardness, greatly increasing time and economic costs. And our company's quartz sand crusher (roller crusher) uses high manganese steel integral casting roller skin, all of which have undergone heat treatment. The roller skin produced in this way has a lifespan two to three times longer than ordinary roller skin.
Quartz sand crusher (roller crusher) roller skin, vulnerable parts
1. Equipping a PDG-II roller sand making machine in the grinding system can fully utilize the production capacity of the grinding equipment, generally increasing output by 30% -40% and reducing total energy consumption by 20% -30%.
2. The quartz sand crusher (roller crusher) has a compact structure, light weight, and small volume. For grinding systems with the same production capacity requirements, equipping a PDG-II roller crusher can significantly save investment.
3. The quartz sand making machine has a simple structure, occupies a small space, and is easy to operate and maintain.
4. Internally equipped with dust-proof plates, the sealing performance is good, avoiding the splashing of small materials after crushing, reducing dust, low working noise, and greatly improving the working environment.
5. The abrasive roller body has been re optimized and designed, and the equipment does not need to replace the grinding roller body for life, while the old type of roller machine needs to be disassembled and overhauled after one year of use, and the roller body needs to be replaced.
6. The grinding roller of the quartz sand crusher is equipped with replaceable wear-resistant lining plates, which are made of advanced wear-resistant materials in China and have the advantages of long service life, low damage, and easy maintenance. The continuous service life can reach more than one year. When the wear is severe, the hood can be removed for replacement. The maintenance volume is small and the cost is low, which is incomparable to any other type of crusher in China.
7. The quartz sand making machine is equipped with a safety protection device. When unexpected metal or iron parts enter the crushing chamber, the protection device will be activated, and the iron parts will leak out and the equipment will operate normally.
8. The gap between the abrasive roller body of the quartz sand crusher can be adjusted arbitrarily between 1mm and 20mm. After adjusting the roller gap according to the requirements of the crushing particle size, the crushing particle size can be reliably controlled and discharged from below the crushing chamber at the ideal particle size.
9. The structure is simple and reasonable, with low operating costs, smooth operation, high efficiency and energy saving, high crushing efficiency, and adjustable discharge particle size.
10. The quartz sand making machine operates on the principle of low-speed and high-pressure roller extrusion. The material falls vertically into the crushing chamber from the upper part of the crusher, and is crushed by the strong pressure generated between the two rollers. Most of the material has become powder, and the remaining small portion of granular material has already produced a large number of cracks inside. In the further crushing process, the energy consumption of grinding can be greatly reduced and the output can be increased.
Note: When customers require finer fineness and higher output for crushed materials, a four roll crusher can be considered.
Quartz sand making machine - four roll crusher video
Four roll crusher crushing quartz sand trial machine video（Click to view more videos related to four roll crushers）
Comparison between quartz sand raw materials and finished products
Quartz sand production line technology
Firstly, the raw quartz ore is preliminarily crushed by a jaw crusher. Then, the produced coarse material is transported by a belt conveyor to a sand making machine (either a twin roll crusher or a four roll crusher) for further crushing. The finely crushed stone material is sieved by a vibrating screen to separate two types of stones, which meet the particle size requirements of the sand making machine. The other part is returned to the sand making machine for further crushing. Part of the stones from the sand making machine are made into sand, which is then washed by a sand washing machine (optional) to produce finished quartz sand, while the other part is crushed again by the sand making machine.
Note: The crushing equipment used for the second fine crushing in the quartz sand production line can be determined based on various factors such as customer material characteristics, crushing fineness, production capacity, etc. What we recommend here for everyone isimpact crusher、Roll Crusher、four-roll crusher、fine crusherWaiting for the crushing equipment. Customers can choose according to their own quartz sand production line needs.
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