The ZPW-4-4 rotary compression biscuit machine is operated by unmanned automatic operation except for feeding. Multiple devices connected by conveyor lines can form a unit for automatic operation, and if equipped with an automatic feeding part, it can achieve fully unmanned operation.
ZPW-4-4Rotary compression biscuit machineMain purpose:
This machine is a specialized food machinery equipment for producing civilian compressed biscuits. The production process of compressed cookies includes five parts: 1. cookie baking, 2. powder coating, 3. mixing, 4. pressing, 5. packaging, etc. The biscuit compressor is a key equipment in the production process. The mechanical structure, hydraulic system, electric drive, and electronic control of this machine are composed of several parts, including a stainless steel hopper and a discharge track. This equipment is operated by unmanned automatic operation except for feeding. Multiple devices connected by conveyor lines can form a unit for automatic operation, and if equipped with an automatic feeding part, it can achieve fully unmanned operation.
ZPW-4-4Rotary compression biscuit machineMain technical parameters:
| Manual feeding, automatic pressing, automatic discharging, four station operation, four mold pressing |
| Maximum compression pressure (kg/square) | 180-250 |
| Maximum compression diameter (mm) | 40*80 |
| Maximum filling depth (mm) | 40 |
| Maximum tablet thickness (mm) | 15-30 |
| Maximum working diameter (mm) | 750 |
| Rotary speed (RPM) | 8 |
| Production capacity (pieces/hour) | 7680 |
| Electric motor (kW) | 11 |
| Dimensions (millimeters) | 1900×1260×1960 |
| Host weight (kg) | 3200 |
A compressed biscuit machine is a mechanical device used for producing compressed biscuits.
Classification
Single punch press: With only one punch, it achieves tablet pressing through up and down reciprocating motion. This type of biscuit machine has a simple structure, easy operation, and is suitable for small-scale production.
Rotary tablet press: It has multiple punches that rotate on a circular track to achieve continuous tablet pressing. High production efficiency, suitable for medium and large-scale production.
Fully automatic biscuit production line: integrates dough mixing, pressing, baking, cooling, packaging and other processes to achieve integrated production, suitable for large-scale production.
Working principle
Firstly, the raw materials such as flour, sugar, and oil are accurately mixed evenly in the mixer, and then fed into the forming section by the feeding system. The compression roller squeezes the raw materials into the desired shape through the set pressure and speed. Finally, the cutter cuts the compressed raw materials into individual cookies according to the mold shape.
Characteristics
Efficient: It can achieve continuous and large-scale production, greatly improving production efficiency. For example, the fully automatic compressed biscuit production line can produce 120-150 biscuits per minute.
Safety and Environmental Protection: Adopting a fully enclosed structure and high-quality materials manufacturing, it effectively prevents raw material leakage, reduces pollution, and ensures the safety and environmental protection of the production process.
Multi functional: By changing the mold, cookies of different shapes and sizes can be produced. Some models also reserve a secondary feeding interface, which can quickly launch high value-added new products.
Quality of key components
Mold material: High quality alloy steel is usually used, which has the characteristics of wear resistance and corrosion resistance, and can extend the service life.
Hydraulic system: If it is a hydraulic cake press, a stable and reliable hydraulic system can ensure even pressure and ensure the quality of biscuit compression.
Electrical control system: Using high-quality PLC and servo motors can improve the accuracy and stability of equipment operation.