The dismantling system can be divided into three systems based on their functions: reaction decolorization crystallization system, multifunctional double cone drying system, cylinder cone washing filtration drying (three in one) system, etc. $n $n pry mounted equipment refers to a form of combination of $n equipment frame and equipment as a whole, which means that a set of equipment is fixed on the chassis and can be used by moving. No need to install valves or instruments in the middle, it can be directly connected to pipelines for use. Simply put, it is to install the various parts of the unit on a large integrated base, which is called a lever mounted type. Complete installation is sufficient during installation.
Skid installation systemIt can be divided into three systems based on their functions: reaction decolorization crystallization system, multifunctional double cone drying system, cone washing filtration drying (three in one) system, etc.
Give a brief introductionSkid installation systemReaction decolorization crystallization system in:
The entire system includes reaction equipment, decolorization and filtration equipment, crystallization equipment, etc.
1.Reaction equipment:
Reaction equipment typically requires precise control of temperature, pressure, and stirring to ensure smooth chemical reactions and product quality. For example, in certain drug synthesis reactions, reactors equipped with stirring blades and heating/cooling jackets are commonly used.
The reactor can adjust the temperature according to the reaction requirements, using heat transfer media (such as steam, hot water, or thermal oil) or coolant (such as cold water, ethylene glycol, etc.) inside the jacket to control the temperature of the reaction system. The function of a stirring blade is to ensure the thorough mixing of reactants and promote the uniform progress of the reaction.
In addition, monitoring devices such as thermometers and pressure gauges may be required to continuously monitor reaction conditions. In some cases, safety measures such as explosion prevention and inert gas protection are also required to ensure the safety of the reaction.
2.Decolorization filtration equipment:
Activated carbon is commonly used for decolorization in the pharmaceutical industry, and decolorization equipment generally includes an activated carbon addition system and a filtration separation system.
There are various types of activated carbon, such as powdered activated carbon, granular activated carbon, etc. During the decolorization process, the chemical solution to be decolorized is mixed with activated carbon, which removes colored impurities through adsorption.
For example, when using powdered activated carbon, it can be added to the medicine and stirred evenly. After decolorization, the activated carbon is separated from the solution through equipment filtration.
3.Crystallization equipment:
Crystallization equipment plays a crucial role in pharmaceutical manufacturing. The characteristics of these devices are:
Accurate temperature control: A high-precision temperature control system can precisely adjust and control the temperature during the crystallization process to achieve the desired crystallization effect.
Efficient and energy-saving: adopting energy-saving design, optimizing heat transfer structure, improving thermal efficiency, reducing energy consumption, and having rapid temperature rise and fall function, shortening production cycle.
High degree of automation: equipped with advanced automation control system, precise adjustment of temperature, concentration, stirring speed and other parameters. After the operator sets the parameters, the equipment runs automatically, reducing labor costs and improving work efficiency.
Strong stability: Using high-quality materials and advanced manufacturing processes to ensure long-term stable operation and low failure rate of the equipment.
High safety: The design and manufacturing fully consider safety factors, including explosion resistance, corrosion resistance, etc., to ensure safe operation under harsh conditions, and have automatic fault diagnosis and alarm functions.
Each set of equipment is equipped with an independent temperature control unit (TCU) to meet different temperature control requirements. The equipment is connected to a pneumatic diaphragm pump to achieve automatic material transportation.