Walnut powder German high shear homogenizer

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Production process of walnut beverage

Production process flow

Raw materials → screening → rinsing → soaking → peeling → grinding → batching → fine grinding → homogenization → degassing → filling and sealing → sterilization and cooling → labeling → finished product

【Walnut powder German high shear homogenizerCharacteristics of []

1.It has a very high shear speed and shear force, and a particle size of about 0.2-2 microns can ensure the stability of high-speed homogeneous emulsification.

2.This device can be used for various homogeneous emulsification processes, as well as for the production of homogeneous mixtures including emulsions, suspensions, and colloids.

3.The shear force generated by the stator and rotor systems of the three-stage emulsifier increases the solute transfer speed, thereby accelerating the decomposition of single molecules and macroscopic molecular media.

SGNofHigh shear walnut milk homogenizer， During the cooperation with several large domestic dairy companies to produce walnut milk and peanut milk projects, SGN found that when the speed of SGN's three-stage high shear homogenizer was modulated to 9000 rpm, the processing of walnut milk and peanut milk was equivalent to the pressure effect of an imported high-pressure homogenizer of 1000 kg, while when the speed was adjusted to 14000 rpm, it could be equivalent to the pressure effect of an imported high-pressure homogenizer of 1300 kg. And using an 11kw three-stage high shear homogenizer can meet the production line output of 5 tons/hour, with stable operation and higher safety compared to high-pressure homogenizers. The equipment cost is controlled within 200000 yuan. A large food company in Guangxi has stated that the SGN high shear homogenizer not only achieves better results than expected, but also saves one device per year in terms of energy consumption alone.

Working principle of high shear homogenizer

It is the process of efficiently, quickly, and uniformly transferring one or more phases (liquid, solid, gas) into another immiscible continuous phase (usually liquid). Under normal circumstances, each phase is immiscible with each other. When external capabilities are input, the two materials recombine into a homogeneous phase. The strong kinetic energy caused by the high tangent speed and high-frequency mechanical effect generated by the high-speed rotation of the rotor is the combination of strong mechanical and hydraulic shearing, centrifugal extrusion, liquid layer friction, impact and tearing of materials in the narrow gap between the stator and rotor, forming suspended lotion, lotion and foam. Thus, the immiscible solid, liquid, and gas phases can be dispersed and emulsified uniformly and finely in an instant under the combined action of corresponding mature processes and appropriate additives. After high-frequency cycling, stable high-quality products are finally obtained.

Application of High Shear Homogenizer in the Production Process of Walnut Beverages
In the production process of walnut beverages, homogenization plays a very important role. The homogenization effect directly affects the quality of the final beverage product. Insufficient homogenization shear force can lead to particles in walnut beverages, which can easily precipitate over time and affect the shelf life of the beverage. The Shanghai Sijun high shear homogenizer has an ultra-high speed (9000 rpm, 14000 rpm), which can fully refine the material particles and make the particle size more uniform, thus obtaining higher quality walnut beverage products.