YPDGK syrup filling capping machine

Whole line display of oral liquid filling machine

This line consists of Y-GP bottle supply machine, Y-GX drum ultrasonic bottle washing machine, Y-GS liquid filling and capping machine, and Y-GZ capping machine, which can automatically complete processes such as bottle sorting, bottle transportation, bottle washing, filling and capping, capping, capping, and sealing, in compliance with GMP requirements. The devices that make up the linkage line can also be used separately.

YPDGK syrup filling capping machineMain performance characteristics

• The control system is sensitive, stable in performance, and easy to operate;
• Continuous entry and exit of bottles without squeezing or pouring;
• The filling machine is equipped with a metering pump fine-tuning device, which has high metering accuracy and easy adjustment;
• The star shaped turntable is quick to replace and easy to operate;
• The capping head (rotary capping head or rolling capping head) can be freely replaced to adapt to different bottle caps (plastic caps or aluminum caps);
• The height of the sealing head can be adjusted to accommodate bottles of different heights;
• All parts in contact with the bottle and medication are made of high-quality AISI304 or AISI316 stainless steel and other FDA approved materials, in compliance with GMP requirements.

stand-alone display

1. Y-GP Bottle Feeding Machine

This machine consists of a bottle sorting tray and a bottle conveying track, which automatically arranges the bottles and sends them into the main machine on a single track, playing a role in storage, buffering, and turning in the assembly line.
Applicable bottle: Round bottle (able to stand securely)

Bottle conveying capacity: meets the production needs of the host

Power supply: 380V 50HZ

Rotary disc diameter: φ 700

Power: 1.0KW

Dimensions: 750 × 1100 × 780

Main configuration: The countertop and surrounding panels are made of imported 304/2B stainless steel (δ 1- δ 3) SS 304/2B (δ 1- δ 3)

Main motor: Siemens

Adjustable motor: Hangzhou Zhongzheng Regulating motor: ZHENGZHONG, Hangzhou

Control button: Schneider button: Schneider

YPDGK syrup filling capping machine

2、Y-CX 滚筒式洗瓶机 Cylinder type Ultrasonic washing machine

Main configuration: main component

The surrounding panels, as well as the parts in contact with the bottle and water, are all made of stainless steel (imported 304/2) B）the surrounding plate and the parts contacted with water and bottle is imported good quality SS 304/2B

Adjustable speed motor: Hangzhou Zhongzhong

regulating motor: ZHENGZHONG, Hangzhou

Ultrasonic generator: Zhangjiagang Port Star (ISO9000 certified enterprise)

Ultrasonic generator: GANGXING, ZHANGJIAGANG [ISO 9000 verified]

Pipe fittings and pressure gauges: Shanghai products (all provided by qualified suppliers of our company)

Fittings, pressure gauge: from shanghai

Button switch: Schneider, Germany

Main motor: Siemens

Gearbox: Shanghai Jinggeng

Speed reducer: GOLDGUN, shanghai

Relay: Omron

Relay: Omron

Air switch: Schneider

Air switch: Schneider

Inverter: Yaskawa, Japan

Inverter: YASKAWA, Japan

Small dial: Korean ultra-high molecular weight polyethylene

Turn poker: POM, Korea

Communication contactor: Schneider

AC contactor: Schneider

Note: Ultrasonic cleaning is optional.

Note

Filling machine

4. Y-GS filling and stoppering machine [100c laminar flow is optional]

This machine integrates the functions of liquid filling and capping, and can automatically complete processes such as filling, sorting, capping, (pressing), and bottle dispensing. The whole machine runs smoothly, has stable performance, high measurement accuracy, and meets GMP requirements.

Production capacity: 40-60 bottles/minute, 70-90 bottles/minute

Number of filling heads: 4 heads, 8 heads

Capacity range: 50-500ml

Filling tolerance for loading accuracy: ± 1%~2%

Number of plugs: single head

Stoppering station: ONE

Insertion rate: ≥ 99% (adjusted according to the characteristics of the plug)

Speed control: Variable frequency speed regulation

Power supply: 380V 50Hz

Power: 1.8kw

Exterior dimension: 3000 × 1270 × 1550

Main configuration: main component

The countertop and surrounding panels are all made of stainless steel (imported 304/2B)

Filling needle material: 316L stainless steel

Material of metering pump: metal piston pump (ceramic pump, peristaltic pump can be selected)

Inverter: Yaskawa, Japan

Control button: Schneider, Germany

Relay: Omron

Air switch: Schneider

Communication contactor: Schneider

Main motor: Siemens

Adjustable speed motor: Shanghai Zhongda

Gearbox: Shanghai Jinggeng

Cam indexing: Zhucheng, Shandong

Rotary table: Ultra high molecular weight polyethylene (South Korea)

Applicable bottle type

Instructions for Use:
1. Because this filling machine is an automated machine, it is required to have uniform sizes for easy to pull bottles, bottle pads, and bottle caps.
2. Before driving, you must first use the joystick to rotate the machine and check if there are any abnormalities in its rotation. Only after confirming that it is normal can you start driving.
3. When adjusting the machine, appropriate tools should be used, and it is strictly prohibited to use excessive tools or force to disassemble parts to avoid damaging the components or affecting the performance of the machine.
4. After adjusting the machine, it is necessary to tighten the loose screws and rotate the machine with a shaking handle to check if its movement meets the requirements before starting the car.
5. The machine must be kept clean, and it is strictly prohibited to have oil stains, chemicals, or glass shards on the machine to avoid damage to the machine. Therefore, it is necessary to:
⑴ During the production process, the machine should promptly remove liquid medicine or glass debris.
Before handing over the shift, each part of the machine surface should be cleaned once, and clean lubricating oil should be added to each activity department.
⑶ It should be thoroughly cleaned once a week, especially in areas that are not easily accessible during normal use, or blown clean with compressed air.