Bioactive substance extraction peptide production line

Bioactive peptides are protein molecules composed of two or more amino acid residues connected by peptide bonds. They play various important roles in the body, such as enhancing immunity, promoting development, regulating metabolism, delaying aging, anti-tumor, antiviral, regulating neurotransmission, lowering blood lipids, and regulating blood sugar. With their biological characteristics and extensive health benefits, they occupy an increasingly important position in medical, healthcare, and life science research, and have become a key biological industry for national development.

At present, the traditional production process of biological peptides has many problems such as high production costs, large waste of enzyme catalysts, high residual organic solvents, low extraction efficiency, and complex process operations. How to reduce production costs, improve product quality, and enhance market competitiveness of enterprises has become a difficult problem of concern in the industry.

The biologically active substance extraction peptide production line equipment independently developed by Jinzong Enterprise has a fully automated production process, which can accurately control key parameters such as temperature, pressure, pH value, and time during the extraction process, ensuring the stability of extraction efficiency and product quality, solving the problem of complex process operations, and reducing labor costs; By using membrane filtration equipment, higher purity products can be produced, reducing residual impurities, minimizing wastewater discharge, avoiding waste of raw materials and enzyme catalysts, and saving production costs; Using low-temperature vacuum concentration equipment to obtain easily storable dry powder bioactive peptide products while maximizing their activity retention; According to the process requirements, personalized customization can be carried out to meet the production needs of different scales and process technologies.

01 Bioactive substance extraction peptide production lineEquipment composition and production process

1. Raw material pretreatment

The main task of pre-processing equipment is to perform preliminary processing on raw materials, including cleaning, crushing, and degreasing steps, laying a solid foundation for subsequent extraction and purification work. The crushing process uses efficient crushers or homogenizers to uniformly crush the raw materials through high-speed shearing or grinding, while avoiding the loss of peptide substances caused by excessive crushing, fully crushing the raw materials, increasing the extraction surface, and facilitating subsequent extraction.

2. Enzymatic hydrolysis treatment

Add raw materials to the enzymatic hydrolysis tank, stir and centrifuge to promote peptide chain breakage, and then add specific enzymes. Through an intelligent control system, accurately control the optimal temperature, pressure, and pH value for enzymatic hydrolysis, improve enzymatic efficiency, and ensure peptide activity.

3. Filter decolorization

Through plate and frame filtration, decolorization equipment, etc., the enzymatic hydrolysate is finely filtered to achieve decolorization, deodorization, separation, purification, and refining processes, simplifying the operating procedures, saving raw materials and production time. Compared with traditional purification and separation techniques, the extraction efficiency is increased by 50%; Moreover, the wastewater has been treated, and the solvents have been recycled and reused to improve issues such as resource waste and environmental pollution.

4. Concentrated drying

The finished product is obtained by sterilization, concentration, drying and other processing through multi-functional concentrator, spray drying and other equipment. By using low-temperature vacuum concentration technology, the denaturation risk of thermosensitive peptide segments is reduced. Moisture is removed through sublimation, resulting in a dry powder bioactive peptide product that is easy to store while maximizing its activity.

5. Automatic control system

·Intelligent monitoring: Integrated sensors and automation control system, the entire production process is automated, real-time monitoring and regulation of temperature, pressure, pH value, flow rate and other parameters, ensuring precise control of the extraction process.

·Data recording and analysis: Automatically record and extract various data during the process, facilitating tracking and optimization of production processes.

6. Fully automatic CIP cleaning system

The system can perform separate processes such as acid washing, alkali washing, and hot water flushing, and can also develop specific cleaning programs for fully automatic cleaning as needed; Not only can it effectively clean the equipment, but it can also control the growth of microorganisms, achieving a hygienic and sterile effect.

02 Bioactive substance extraction peptide production lineEquipment performance and characteristics

1. Technological innovation and efficiency: Adopting the latest extraction technology and intelligent control system to improve extraction efficiency, shorten production cycle, and reduce energy consumption and raw material loss.

2. Active protection mechanism: The device design incorporates protective measures for bioactive peptides, such as low-temperature treatment and short-term extraction processes, to avoid damage to peptide activity under high temperature, high pressure, and other conditions, thereby ensuring high quality and activity of the final product.

3. Purification effect and accuracy: Efficient purification and separation system, multi-level filtration technology, provide higher purity products, reduce impurity residues, and meet the high standards of the pharmaceutical, food, and cosmetics industries.

4. Flexibility and customized services: We provide modular design and customized solutions tailored to the specific needs of different customers. Our equipment is suitable for both small-scale laboratory experiments and industrial large-scale production needs. Specific stages of production can be selected with different equipment or configurations according to the requirements of the process.

5. Environmental Protection and Sustainability: Adopting eco-friendly materials and membrane filtration technology to reduce wastewater and exhaust emissions, improve solvent recovery rates, comply with international environmental standards, and align with sustainable development trends.

6. High cost-effectiveness ratio: To create safe, efficient, and environmentally friendly smart factories for customers, improve production efficiency, reduce waste, lower maintenance costs, increase product added value, create new quality productivity, achieve high-quality development, and create higher economic benefits.

7. After sales service and technical support: Provide comprehensive after-sales service, including installation and commissioning, operation training, regular maintenance and rapid fault response, as well as continuous technical upgrade support to ensure long-term stable operation of the equipment.