Gel tank

It is used in the production of gynecological gel materials, cosmetics silicone elastomer gel, gel products for skin anti-inflammatory, polyester gel with high viscosity, eye ointment gel APIs, food gel, etc. We have provided mature production solutions and high-quality gel production equipment for domestic and foreign gel industrial production; Vacuum feeding and emulsification homogenization systems are used in the pharmaceutical and cosmetics industries – from ointments, cream, gel, syrups, oils, gel pastes and lotion to various beauty products and hair care products. In the pharmaceutical field, it meets the production requirements for intravenous, pulmonary, oral, and transdermal drugs.

Gel tankAdvantages Overview

Shortening batch production time: Thanks to the efficient powder feeding efficiency of the homogenization head and optimized homogenization emulsification shear force transmission.

Continuous high-quality production: Thanks to the repeatedly validated design of the homogenizer head, optimized control and monitoring of droplet size and distribution, and the use of a small circulation mode below the liquid surface for products prone to foaming.

Product stability: Thanks to automatic formula control and optimized cleaning and sterilization performance.

Cost reduction: Thanks to the huge differences in batch size that can be produced on the same equipment, as well as the efficient emulsification building ability.

Gel tankWorking principle

A homogenization head is installed at the bottom of the vacuum mixing tank, which adopts a fixed rotor structure. The rotor accelerates the material to 35m/s and then passes through a narrow gap with a width of 1mm. The droplets passing through the shear gap pass through the shear force and thrust force to form lotion with droplet size as small as 1 µ m. At the same time, the homogenizer acts as a pump, pumping the material back to the upper part of the mixing tank through the circulation pipeline. Throughout the entire production batch process, all materials will go through the homogenization head several times. By selecting "big cycle" or "small cycle", the size of the production batch can be flexibly adjusted.

Through high-speed rotation, the raw materials are thoroughly stirred, homogenized, dispersed, and mixed. The scraping wall stirring adopts frequency converter speed regulation and diversified high-speed homogenizers. Strong mixing of solid and liquid raw materials can quickly dissolve difficult to dissolve materials such as AES, AESA, LSA, etc. in liquid washing production, saving energy consumption and greatly shortening the production cycle; The pot body is composed of three layers of imported stainless steel plates welded together, and the tank body and pipes are mirror polished, which meets GMP requirements; According to the process requirements, the tank can heat and cool materials, and the heating methods mainly include steam and electric heating; Easy to discharge, it can be directly discharged or equipped with a conveying pump for discharge.

Company Introduction:

Established in 1999, it has subsidiaries including Guangdong Jinzong Machinery Co., Ltd., Guangzhou Jinzong Machinery Co., Ltd., and Guangzhou Weiwo Biotechnology Co., Ltd. It is a large-scale comprehensive equipment food business unit enterprise and provincial high-tech enterprise with strong strength in Guangdong Province. It has the qualifications of China D1/D2 pressure vessel food business unit, GC2 pressure pipeline installation qualification, more than 10 ownership certificates, computer software injection, and has passed ISO9000 and CE certification. The production base is located in the Zhaoqing National High tech Zone in Guangdong Province, covering an area of over 17000 square meters.

Jinzong Enterprise has five major business units mainly engaged in mechanical equipment design, food business unit, complete equipment general contracting, and engineering installation services for industries such as pharmaceuticals, fine chemicals, cosmetics machinery, food and beverage, coatings, and new energy. The company has an independent equipment food business unit team and a professional engineering installation team of more than 150 people, including more than 80 engineering and technical personnel and more than 30 technical management personnel. The Pharmaceutical Division is mainly engaged in the production lines of raw materials, intermediates, and ointments; There are many customers, such as Letai Pharmaceutical, Zhanjiang Jimin, Wanglaoji Pharmaceutical, Beijing Hospital, Beijing Tongrentang, Mansureton (China) Pharmaceutical, Xiangxue Pharmaceutical, Kewei Biotechnology, Guangzhou Pharmaceutical Group, Renrenkang Pharmaceutical, Jinan University Institute of Biology, Guangzhou Boji, Zhuhai Dongchen, South China Agricultural University, Xianqiang Pharmaceutical, Beijing Sunshine Novo, Sankeshu, Sanjiu Fine Chemicals, Jiaolan Cosmetics, Sofote, Libai Enterprise, Blue Moon Daily Chemical, Lanju Daily Chemical, Sibao Group, Beijing Meinong Daily Necessities, Beijing Yinman Weiye, Guangzhou Haodi Cosmetics, etc.

Jinzong Machinery will adhere to the spirit of craftsmanship, uphold the concept of "jointly creating social value", and strive to continuously provide reliable advanced equipment and services!