Manual dry granulation machine

NegotiableUpdate on 02/21

Model

Nature of the Manufacturer: Producers

Product Category

Place of Origin

Online Consult

Overview

Manual drying granulator is a common equipment for particle preparation, mainly used for drying and compressing raw materials to form the required particle products. It has a wide range of applications in the fields of medicine, chemical engineering, agriculture, etc., with advantages such as simple operation, adjustable particle size, uniform particle distribution, wide applicability, and energy conservation.

Product Details

Dry granulation, as the name suggests, refers to the process of aggregating powder particles into particles through external forces without the involvement of liquid media. Compared with traditional wet granulation, this technology eliminates the need for adding liquid adhesives and subsequent drying steps, thereby reducing energy consumption and environmental pollution, as well as minimizing product quality issues caused by improper liquid addition.

The GF-80S manual dry granulation machine is a process in which a mixed powder material (Western medicine or traditional Chinese medicine extract) containing a certain amount of crystal water is poured into a conical hopper, and the material is compressed, degassed, and evenly distributed on the surfaces of two pressure wheels through the downward rotation of an irregular conical screw to generate pre pressure. The material is then bitten into the bite area by two pressure wheels with a certain squeezing thrust, first squeezed into flakes, and then chopped and granulated in the granulation system.

1、 Characteristics of manual dry granulation machine

Simple structure and easy operation: usually adopting a compact design, each component is clear at a glance, making the operation more intuitive and simple. Meanwhile, due to the absence of complex liquid medium systems, maintenance is also more convenient.

Strong adaptability: It can handle materials of different properties, such as viscous, non viscous, easily agglomerated or non agglomerated powders. By adjusting the operating parameters, good granulation effects can be achieved.

Good granulation effect: Through strong external force, the manual dry granulation machine can tightly combine powder particles to form uniform and solid particles, providing convenience for subsequent packaging and transportation.

Energy saving and environmental protection: Due to the elimination of liquid addition and drying steps in wet granulation, it performs well in energy consumption and waste generation, meeting the requirements of modern industry for energy saving and environmental protection.

2、 Application

Manual dry granulation machines are widely used in various fields such as pharmaceuticals, chemicals, and food. In the pharmaceutical industry, it is often used to prepare traditional Chinese medicine granules, Western medicine granules, health products, etc; In the chemical industry, it can be used to prepare catalysts, pigments, fillers, etc; In the food industry, it can be used to prepare candy granules, seasoning granules, nutritional foods, etc.

3、 Technical parameters

production capacity	1-5kg/h (finished granules)	Pressure wheel diameter x width	Φ80×25
Feeding motor power	0.75kw	screw speed	10~70rpm
Squeezing motor power	0.75kw	Rolling wheel speed	5~25rpm
Granulation motor power	0.75kw	Granulation speed	50/600rpm
oil pump	manual	Rated pressure of oil pump	7MPa
Main cylinder thrust	5T	Overall dimensions of the host	600×550×1200(mm)
Minimize processing capacity	50g	weight	350kg
roller gap	0.4~2 (mm) According to different characteristics of materials, the minimum gap between the two wheels can be automatically or manually adjusted
Main materials of equipment	The contact material is made of SUS304 stainless steel, and the pressure wheel material is 440C with special deep treatment

4、 Performance characteristics

1. The water circulation cooling of the rolling mill can be achieved through ordinary water cooling or forced cooling with ice water machine.

2. The entire machine is easy to disassemble and clean, and the sealing structure design inside and outside the hood is reasonable. Waterproof design for electrical box and transmission parts.

3. Reasonable surface design of rolling mill.

4. Reasonable hydraulic system design.

5. PLC control/capable of automatic tracking for pressure detection, with fault alarm prompts and self troubleshooting without stopping the machine.

6. Reasonable lubrication system design.

7. All rotating shafts are equipped with dual sealing devices.