Efficient Hammer Type Chinese Herbal Crusher

Efficient Hammer Type Chinese Herbal CrusherThe principle:

High Efficiency CrusherBy utilizing the relative motion between the movable toothed disc and the fixed toothed disc, the material is crushed through tooth impact, friction, and mutual impact between the materials. The crushed material automatically enters the hunting bag under the action of rotational centrifugal force, and the dust is filtered and recovered through the bag filter in the vacuum cleaner.

High Efficiency CrusherComposed of a stainless steel upper cover and lower body crushing chamber, with a screw closure. The high-speed operation of the upright motor drives the horizontally installed crushing blades to perform impact and shear crushing on the material. Due to being stirred in a closed space, the crushing effect of crushed objects is relatively uniform and suitable for dry materials.High Efficiency CrusherFeaturing a swinging design, it facilitates the pouring and cleaning of materials.

High Efficiency CrusherFeatures:

High Efficiency CrusherBy crushing、 The ESC material collection box and ESC vacuum cleaner are used to solve the problem of dust flying during the crushing process of materials. The material enters the crushing chamber and is crushed by the impact, shear, friction, and mutual collision between the high-speed rotating movable and fixed toothed discs. After being screened by a sieve, it becomes the required powder.

Application fields:

High Efficiency CrusherIt belongs to intermittent crushing, with a crushing capacity ranging from 20g-200g, making it very suitable for laboratory applications in various industries such as medicine, food, chemical industry, agriculture, research institutes, colleges and universities, as well as pharmacies, pharmacies, outpatient departments, and even households. Chinese herbal medicines such as Codonopsis pilosula, Paeonia lactiflora, Mutong, Frankincense, Astragalus membranaceus, Panax notoginseng, Hippocampus, Cuscuta, Ganoderma lucidum, licorice, hawthorn, pearls, etc. can be crushed to achieve better medicinal effects. Chinese herbal medicines can be used to crush plant roots, stems, leaves, flowers, fruits, bark, grains, wheat bran, taro, black hemp, corn cob, grains, shrimp skin, seaweed, dehydrated vegetables, dried ginger, garlic slices, seasonings, dates, plastics, chemical raw materials, mica, graphite, bentonite, perlite, distiller's grains, cakes, charcoal, activated carbon, cellulose, potato residue, tea, soybean meal, cowhide, sheepskin, fruit shells, etc.

High Efficiency CrusherInternal structure:

Efficient Hammer Type Chinese Herbal CrusherThe principle ofO-ring crusher rotating shaft lip seal oil seal internal structure crusher working medium air, water, mineral oil, etc.High Efficiency CrusherPiston high and low lip Y-shaped rubber seal ring, bud shaped clip crusher, fabric rubber seal ring crusher, V-clip fabric rubber combination seal ring, drum shaped clip fabric rubber seal ring crusher, mountain shaped rubber seal ring crusher, rubber dust seal ring, felt seal ring crusher, oil ring crusher, crusher materialHigh Efficiency CrusherSurface treatment includes sandblasting, chrome plating, polishing, and oxidation.

Product rendering

High Efficiency Crusheroperating process
1. Material preparation: It is important to note that the materials must be dry. If the materials are not dry, they can be sun dried or dried (our factory has a KH-45 constant temperature dryer that is compatible with it). In addition, materials containing more oil, sugar powder, and high fiber are not easy to crush. Then prepare the necessary items such as the feeding tray.
2. Feeding: Open the upper cover (counterclockwise, clockwise) and put the dry medicine into the crushing box. Close the lid tightly and tighten the swing fixing knob.
3. Crush: Plug in the power and turn on the timer switch. Generally, half a minute is enough for traditional Chinese medicine powder, and about 1 minute for hard medicine powder. It is not advisable to wait too long.
4. Discharge: When the rolling sound is relatively uniform, it indicates that the medicine has been crushed into powder and can be turned off. Loosen, shake, fix, twist, open the cover, and pour out the powder.

High Efficiency CrusherUsage:

1High Efficiency CrusherFixed homework should be fixed on a cement foundation. If the workplace frequently changes, the crusher and motor should be installed on a machine base made of angle iron. ifHigh Efficiency CrusherWhen using a diesel engine as power, the power of the two should be matched, that is, the power of the diesel engine should be slightly greater than that of the crusher, and the pulley grooves of both should be consistent. The outer end face of the pulley should be on the same plane.

2. Before starting up, it is necessary to check whether the connecting bolts of each part of the unit are tightened, whether the tightness of the transmission belt is appropriate, and whether the power cord is in good condition. Is the motor shaft parallel to the crusher shaft.

3. Check if the hammer is in good condition and if the aperture of the sieve is appropriate for any damage. Drag the belt by hand to check if the spindle rotates smoothly without any jamming, collision, or friction.

4. After starting up, let the device idle for 2-3 minutes to check if the rotor direction is correct and if the sound is normal. It can only work after stable rotation at rated speed.

5. Always pay attention at workHigh Efficiency CrusherThe feeding of materials should be evenly distributed to prevent blockage and stuffiness, and overloading should not be carried out for a long time. If any vibration, noise, high temperature of bearings and machine body, or outward spraying is found, the vehicle should be stopped immediately for inspection and troubleshooting before continuing to work.

6. The crushed materials should be carefully inspected to ensure that there are no foreign objects such as stones or metals mixed in to avoid damaging the machine.

7. During machine operation, operators are not allowed to leave the unit or disassemble the machine to observe the working conditions inside the crushing chamber. Maintenance tools must not be placed on the machine or packing.

8. Operators should not wear gloves. In case of blockage, it is strictly prohibited to insert hands into the filling hopper. When feeding, stand on the side of the crusher to preventForeign objects injure the face.

9. After the work is completed, do not immediately stop the machine and let it idle for 2-3 minutes to allow the materials inside to be discharged. Cleaning and maintenance work should be carried out after shutdown.

10. Hammer blades are the main vulnerable parts. After wear and tear, whether changing edges and corners in the same direction or turning around, the entire set of hammer blades must be replaced at the same time. When replacing new hammer blades, the entire set of hammer blades must also be replaced at the same time, and a single hammer blade cannot be used to replace the old. Screens are also vulnerable parts. If some of the screens are damaged, they can be repaired by riveting. If the damage is severe, new screens need to be replaced.

11. After 300 hours of operation, the crusher needs to clean the bearings and replace the engine oil. When parking for a long time, the belt should be removed.

High Efficiency CrusherPrecautions
1High Efficiency CrusherSuitable for ambient temperatures ranging from -5oC to 40oC, relative humidity ≤ 90%, suitable constant temperature, and should be placed in a ventilated, dry, and clean location.
2. Minors are strictly prohibited from touching this machinery without authorization to avoid accidents.
3High Efficiency CrusherBefore use, it is necessary to ensure that the power supply voltage is normal and that the power socket has a reliable grounding wire.
4. Dry materials are crushed finer. Not suitable for processing damp and oily items
5High Efficiency CrusherDuring work, the medication should not exceed half of the volume in the shredder slot.
6. Generally, it only takes 1 minute to crush traditional Chinese medicine, but for special needs, the time may be extended.
7High Efficiency CrusherDo not work continuously for long periods of time, and do not exceed 5 minutes each time. When processing a large quantity, take a break in between to prevent motor bearing overheating and damage to the motor.
8. When starting up, if the blade is stuck by crushed material, causing the motor to malfunction, the power should be immediately turned off to prevent damage to the motor. After cleaning, the motor can be restarted
9. After prolonged use, if the carbon brush and blade are severely worn, they must be replaced.
10. Before each work, it is necessary to check whether the screws of the blade are loose to ensure safety.
11. To prevent the machine from falling to the ground and damaging it, a relatively stable workbench should be installed
12. If the motor is found to be not working properly, check the circuit or check the fuse

High Efficiency CrusherCommon causes and troubleshooting methods of faults