Stainless steel emulsifying kettle - Mixing tank equipment manufacturer - Non standard customization

Emulsification kettle (sanitary grade stainless steel high-speed shear mixing drum, vertical emulsification tank) is widely used in dairy products, fruit juice beverages, pharmaceutical and chemical industries, or biotechnology. This tank is a single-layer structure with a stirring device on the top, and the material is high-quality stainless steel. 304 and 316L materials can be selected according to the process requirements of the user's product, and heating and cooling devices can be set up to meet different process and production needs. The heating forms include jacket heating and coil heating. The equipment has a reasonable structural design, is durable, and has the characteristics of simple operation and easy use. It is an ideal chemical equipment with low investment, fast production, and high returns.

The working head of the emulsifier is composed of a rotor that can rotate at high speed and a stator that is fixed and stationary. The dispersion and emulsification process of pigment slurry in a high shear mixing and emulsification tank is roughly carried out in the following four steps:

When the rotor rotates at high speed, it generates centrifugal force, causing the slurry in the middle part of the rotor to be thrown out radially. The slurry outside the working area is simultaneously sucked into the working chamber axially from the upper and lower feeding areas of the working head.

2. The strong centrifugal force throws the slurry radially into the gap between the stator and rotor, while being subjected to centrifugal compression, impact and other forces, causing the slurry to initially disperse and emulsify.

3. At the outer end of the high-speed rotating rotor, strong hydraulic shear, tearing and collision are formed to fully disperse, emulsify and crush the slurry, and then it is ejected through the stator slot. The slurry is continuously ejected at high speed, and under the action of the container wall, the slurry changes direction, forming two upward and downward liquid streams that flip and flow towards the upper and lower feeding areas of the working head. After several cycles, the dispersion and emulsification process is finally completed.

In addition, considering the particularity of chemical processes, the emulsifying kettle dispersion homogenizer can be equipped with devices such as variable frequency speed regulation, heating, cooling, pressurization, depressurization, vacuum, etc., to achieve a beautiful mixing and emulsification effect.

Emulsifying kettles are widely used in the production fields of cosmetics, detergents, laundry detergents, paints and inks, food (food coloring, chocolate outerwear, fillers, syrups, seasonings and various additives, etc.), medicine (ointments, lotions, creams and various vitamins, etc.), pesticides, daily chemicals (shampoo, detergent, cosmetic cream/paste, toothpaste, paraffin solution, hair dye, etc.), petrochemicals, adhesives (rubber solution, polyester sulfide, silicone, hot melt adhesive, polyurethane, etc.).

Technical Specifications:

Sanxi Group is a professional manufacturer【emulsification kettle】Manufacturer, integrating product research and development, engineering design, processing and manufacturing, and project installation, looking forward to working together with you!